6) Using DRB in voltmeter mode, check voltage at ACM
connector terminal No. 22 (White/Black wire). If voltage is 1.8-2.6
volts, replace ACM. If voltage is not 1.8-2.6 volts, repair open in
White/Black wire.
OPEN FUSED IGNITION SWITCH OUTPUT (RUN/START) CKT
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) Turn ignition on (engine off). Using DRB in voltmeter
mode, probe output side (Dark Blue wire) of fuse No. 19 located in
junction block. If voltage is less than 10 volts, repair open in Dark
Blue wire. If voltage is more than 10 volts, go to next step.
2) Turn ignition off and wait 2 minutes before proceeding.
Using DRB in ohmmeter mode, probe fused side (Light Green/Yellow wire)\
of fuse No. 19 located in junction block. If resistance is less than 5
ohms, go to next step. If resistance is more than 5 ohms, go to step
4).
3) Disconnect ACM connector. Using DRB in ohmmeter mode,
probe fused side (Light Green/Yellow wire) of fuse No. 19 located in
junction block. If resistance is less than 5 ohms, repair short to
ground in Light Green/Yellow wire an replace fuse No. 19. If
resistance is more than 5 ohms, replace ACM and fuse No. 19.
4) Turn ignition off and wait 2 minutes before proceeding.
Disconnect ACM. Using an ohmmeter, check resistance between ACM
connector terminal No. 14 (Light Green/Yellow wire) and fused side
(Light Green/Yellow wire) of fuse No. 19 located in junction block. If\
resistance is more than 5 ohms, repair open in Light Green/Yellow wire
and replace fuse No. 19. If resistance is less than 5 ohms, go to next
step.
5) Reconnect ACM connector. Turn ignition on (engine off).
replace fuse No. 19. Perform appropriate diagnostic test under
DIAGNOSTIC TESTS.
NO RESPONSE FROM POWERTRAIN CONTROL MODULE
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) If engine does not run, repair as required. If engine
runs, disconnect Powertrain Control Module (PCM) connectors. Connect a\
jumper wire between ground and PCM Gray connector terminal C30
(Violet/Brown wire). Using DRB, perform CCD bus test. If DRB does not
display SHORT TO GROUND, repair open Violet/Brown wire. If DRB
displays SHORT TO GROUND, go to next step.
2) Connect a jumper wire between ground and PCM Gray
connector terminal C28 (White/Black wire). Using DRB, perform CCD bus
test. If DRB does not display SHORT TO GROUND, repair open White/Black
wire. If DRB displays SHORT TO GROUND, replace PCM.
REPAIRING SHORT TO BATTERY
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
AN TI- T H EFT S YSTE M
1999 D odge P ic ku p R 1500
1999 ACCESSORIES & EQUIPMENT
CHRY - Anti-Theft Systems
Ram Pickup, Ram Van & Ram Wagon
DESCRIPTION
The Vehicle Theft Security System (VTSS) provides an engine
no-run feature, flashes headlights and sounds horn if any door or hood
is opened without using key or remote keyless entry transmitter, or if
battery cables are disconnected then reconnected when system is
activated.
Anti-theft system is controlled by Central Timer Module
(CTM). CTM is located under driver's side of dash panel, right of
steering column. If CTM is faulty, CTM cannot be repaired and must be
replaced.
VTSS is also equipped with a power-up mode. If battery is
disconnected or looses power while VTSS is armed, VTSS system remains
armed when power is restored. A temper alert signal is sounded on
vehicle entry if VTSS was triggered while away from vehicle. Horn will
sound 3 times alerting owner VTSS was triggered.
OPERATION
ARMING PROCEDURE (PASSIVE)
Remove key from ignition. Ensure headlights are off. Lock
doors while open, using power lock switch. Power lock switch will not
operate with key in ignition or headlights on while door is open.
Vehicle Theft Security System (VTSS) will not arm using key in lock
cylinder or mechanical lock button. While system is arming, SECURITY
light will flash rapidly for 15 seconds. Opening any door or turning
the ignition key while light is flashing will abort arming process.
Once arming process is complete, SECURITY light will go out.
ARMING PROCEDURE (ACTIVE)
Pressing Remote Keyless Entry (RKE) transmitter LOCK button
will actively arm Vehicle Theft Security System (VTSS). All doors must\
be closed and ignition switch in OFF position. While system is arming,
SECURITY light will flash rapidly for 15 seconds. Opening any door or
turning the ignition key while light is flashing will abort arming
process. Once arming process is complete, SECURITY light will go out.
DISARMING
Vehicle Theft Security System (VTSS) can be disarmed 2 ways:
unlock vehicle using key in any door and pressing remote keyless entry
transmitter UNLOCK button. If alarm has been set off, either method
can be used to disarm and shut-off horn.
CENTRAL TIMER MODULE (CTM)
Central Timer Module (CTM) is Vehicle Theft Security System
(VTSS) processor. CTM uses the data bus network to allow sharing and
reporting of sensor information. If a door ajar sensor is opened while
VTSS is set, a signal is sent to flash headlights and sound horn. PCM
is also notified through bus network to enable engine no-run feature.
CTM has remote keyless entry receiver and control logic incorporated.
COMPONENT TESTS
RELAYS
NOTE: Headlight relay may also be referred to as the security
relay. On Ram Pickup, the headlight relay is located in Power
Distribution Center (PDC) in engine compartment. On Ram Van
and Ram Wagon, the headlight relay is taped to headlight
switch harness. On Ram Pickup, the horn relay is located in
Power Distribution Center (PDC) in engine compartment. On Ram\
Van and Ram Wagon, the horn relay is located in junction
block under left side of instrument panel. For circuit
testing, see WIRING DIAGRAMS.
Headlight Relay & Horn Relay
Remove relay to be tested. Measure resistance between
appropriate relay terminals with relay de-energized and energized. See
RELAY TEST SPECIFICATIONS table. See Fig. 1. If continuity or
resistance is not as specified, replace relay.
RELAY TEST SPECIFICATIONS
\
\
\
\
\
\
\
Terminals Condition
De-Energized
87A & 30 .............................................. Continuity
87 & 30 ............................................ No Continuity
85 & 86 .................................... 70-80 Ohms Resistance
Energized ( 1)
87 & 30 ............................................... Continuity
87A & 30 ........................................... No Continuity
( 1) - Apply position battery voltage to terminal No. 85 and ground
terminal No. 86.
\
\
\
\
\
\
\
Fig. 1: Identifying Relay Connector Terminals
Courtesy of Chrysler Corp.
SYSTEM TESTS
Governor pressure is monitored electronically and is used to
control transmission shifting. Electronic control system consists of
Powertrain Control Module (PCM), governor pressure solenoid, governor
pressure sensor, transmission fluid temperature sensor, OD (Overdrive)\
OFF switch, Throttle Position (TP) sensor and output shaft speed
sensor.
NOTE: Governor pressure sensor may also be referred to as governor
pressure transducer. Transmission fluid temperature sensor
may also be referred to as transmission fluid temperature
thermistor. Output shaft speed sensor may also be referred to
as transmission shaft speed sensor or shaft speed sensor.
Transmission shifting is controlled by throttle pressure and
governor pressure. Governor pressure is generated by electronic
components through control of line pressure. Transmission will not
upshift into 4th gear under the following conditions:
* 3rd gear upshift is not complete.
* OD OFF switch is in OFF position.
* Throttle is at 3/4 to WOT position.
* Vehicle speed is too low for 3-4 upshift.
* Transmission fluid temperature is less than 50
F (10C) or
greater than 250F (121C).
* Battery temperature is less than 5F (-15C).
OPERATION
POWERTRAIN CONTROL MODULE (PCM)
The PCM controls Torque Converter Clutch (TCC) operation,
overdrive clutch operation and the governor pressure solenoid. The PCM
determines shift points and TCC operation based on input signals
received from transmission fluid temperature sensor, output shaft
speed sensor, Crankshaft Position (CKP) sensor, Vehicle Speed Sensor
(VSS), Throttle Position (TP) sensor and battery temperature sensor.\
There are 4 governor pressure curves programmed into the PCM.
Governor pressure curves allow the PCM to adjust governor pressure for
varying conditions. One governor pressure curve is used for operation
when transmission fluid temperature is at or less than 30
F (1C). The
second governor pressure curve is used for operation when transmission
fluid temperature is at or greater than 30
F (1C) during normal city
operation or highway driving. The third governor pressure curve is
used for operation during wide open throttle (WOT). The fourth
governor pressure curve is used for operation when transfer case is in
low range.
The PCM controls TCC operation by operating the lock-up
solenoid located on the valve body. Lock-up solenoid may be referred
to as TCC solenoid. If OD switch is in the ON position, the TCC will
lock-up once transmission is in 4th gear with vehicle speed greater
than 45 MPH. If OD switch is in the OFF position, the TCC will lock-up
once transmission is in 3rd gear with vehicle speed greater than 35
MPH at light throttle application. When OD switch is in the OFF
position, the OD light on instrument panel will be illuminated.
The PCM prevents TCC operation and overdrive operation when
transmission fluid temperature is less than 50
F (10C). If
transmission fluid temperature exceeds 260F (126C), the PCM will
cause a 4-3 downshift and engage the TCC. The OD light will be
illuminated when the downshift occurs. Transmission will not upshift
until transmission fluid temperature decreases to approximately 230
F
(110F).
The OD (Overdrive) OFF switch is located on instrument panel,\
to the right of steering column. The OD OFF switch controls overdrive
operation by delivering an input signal to PCM. The PCM uses this
signal for controlling operation of overdrive solenoid on the valve
body.
When overdrive switch is in the OFF position, OD light on
instrument panel will be illuminated and transmission will not upshift
into 4th gear for overdrive operation. When OD switch is in the ON
position, OD light on instrument panel will not be illuminated and
transmission will upshift into 4th gear for overdrive operation.
If OD switch is in the ON position, the TCC will lock-up when
transmission is in 4th gear with vehicle speed greater than 45 MPH. If
overdrive switch is in the OFF position, the TCC will lock-up when
transmission is in 3rd gear with vehicle speed greater than 35 MPH at
light throttle application.
THROTTLE POSITION (TP) SENSOR
The TP sensor delivers an input signal to the PCM to indicate
throttle position. The PCM uses this input signal for controlling TCC
operation, governor pressure and upshift into 4th gear for overdrive
operation.
TRANSMISSION FLUID TEMPERATURE SENSOR
NOTE: Transmission fluid temperature sensor may also be referred to
as transmission fluid temperature thermistor or transmission
fluid temperature sender.
Transmission fluid temperature sensor delivers an input
signal to the PCM to indicate transmission fluid temperature. The PCM
uses this input signal for controlling the TCC, overdrive operation
and governor pressure. Transmission fluid temperature sensor is
located on the valve body and is integral with governor pressure
sensor. See Fig. 1.
OUTPUT SHAFT SPEED SENSOR
NOTE: Output shaft speed sensor may also be referred to as
transmission shaft speed sensor or shaft speed sensor.
Output shaft speed sensor is located on overdrive unit
attached to rear of transmission. Output shaft speed sensor is mounted
above the lugs on park gear in the overdrive unit. Speed sensor input
signals are generated when lugs on park gear rotate past face of
sensor. Input signals are delivered to PCM. The PCM uses this input
signal for controlling transmission operation. The Vehicle Speed
Sensor (VSS) also serves as a back-up to the output shaft speed
sensor. The VSS signal is also an input to the PCM.
TROUBLE SHOOTING
* PLEASE READ THIS FIRST *
NOTE: For symptom trouble shooting, see appropriate AUTOMATIC
TRANSMISSION OVERHAUL article.
PRELIMINARY INSPECTION
Visually inspect all electrical wiring, looking for chafed,
If engine stalls, go to next step. If engine does not stall, go to
step 19).
17) Using scan tool, select GOV and 3-4 SHIFT VALVE SYSTEM
TEST. Select 4th gear. If engine stalls, go to next step. If engine
does not stall, go to step 23).
18) Replace TCC solenoid. Perform GOV and 3-4 SHIFT VALVE
SYSTEM TEST. Select 4th gear. If engine stalls, repair internal
problem. Check for internally blocked passages. See appropriate
AUTOMATIC TRANSMISSION OVERHAUL article. If engine does not stall,
test is complete.
19) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and go to next step. If all parts are okay, replace torque
converter.
20) Start engine. Perform GOV and 3-4 SHIFT VALVE SYSTEM
TEST. Select 4th gear. If engine stalls, go to next step. If engine
does not stall, go to step 23).
21) Turn ignition off. Replace TCC solenoid. Start engine.
Perform GOV and 3-4 SHIFT VALVE SYSTEM TEST. Select 4th gear. If
engine stalls, repair internal problem. Check for internally blocked
passages. See appropriate AUTOMATIC TRANSMISSION OVERHAUL article. If
engine does not stall, go to next step.
22) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and replace torque converter. If all parts are okay, test is
complete.
23) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and replace torque converter. If all parts are okay, go to
next step.
24) Record freeze frame data to determine conditions when
code was set. Using wiring diagram as a guide, inspect wiring and
connectors. Repair wiring harness as necessary. If wiring and
connectors are okay, go to next step.
25) Using scan tool, erase DTCs. Start engine. Attempt to
duplicate data and reset code. Road test vehicle maintaining a
constant throttle opening voltage of 1.15 volts, reach a speed of 60
MPH. Repeat road test 4 times. Note if DTC P1740 resets. If DTC P1740
resets, there are no other possible causes remaining. Problem is
considered to be an intermittent problem in wiring harness connector
or wire. See INACTIVE DTC CONDITION under SELF-DIAGNOSTIC SYSTEM.
Repair wiring harness as necessary. If DTC P1740 does not reset,
testing is complete.
DTC P1756: GOV PRESS NOT EQUAL TO TARGET @ 15-20 PSI
Circuit Description
Circuit is monitored continuously while key is on and engine
running, not in Park or Neutral position or with Malfunction Indicator
Light (MIL) illuminated. Code sets if governor pressure sensor output
is not 15-30 psi (1.0-2.1 kg/cm
) when requested pressure is 20-25 psi
(1.4-1.7 kg/cm) for 2.2 seconds. Test must fail 5 times to set code.
Possible Causes
* Other transmission codes are set.
* Solenoid pack connector 5 volt supply circuit open.
* Governor pressure sensor defective.
* Transmission fluid burnt or oil pan has excessive debris.
* Governor pressure out of range.
* Transmission leaking internally.
Diagnostic Procedures
as necessary. If connector and terminals are okay, turn ignition on.
Measure voltage between ground and 5-volt supply circuit at
transmission solenoid harness connector. If voltage is 4.5 volts or
less, repair open 5-volt supply circuit. If voltage is greater than 4.
5 volts, replace governor pressure sensor.
13) Turn engine off. Install transmission control relay.
Drain transmission fluid and remove oil pan. Inspect pan for burnt oil
and debris. Repair transmission as necessary. See appropriate
AUTOMATIC TRANSMISSION OVERHAUL article. If transmission is okay, go
to next step.
14) Replace governor pressure solenoid. Replace transmission
oil pan and refill fluid. Start engine. Remove transmission control
relay. Depress brake pedal and place gear selector in "D" position.
Read gauge pressure. If pressure is 40-55 psi (2.8-3.9 kg/cm
),
testing is complete. If pressure is not as specified, replace valve
body.
15) Conditions required to set DTC P1756 are not present at
this time. Using scan tool, clear DTCs. Start engine and check for
DTCs. Wiggle wiring harness between governor pressure sensor and PCM.
Note if DTC P1756 resets. If DTC P1756 resets, repair wiring harness
as necessary. If DTC P1756 does not reset, see INACTIVE DTC CONDITION
under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
DTC P1757: GOV PRES ABOVE 3 PSI IN GEAR WITH 0 MPH
Circuit Description
Circuit is monitored continuously while key is on and engine
running, not in Park or Neutral position or with Malfunction Indicator
Light (MIL) illuminated. Code sets if governor pressure sensor is
greater than 3 psi (.2 kg/cm
) when requested pressure is zero with
governor pressure solenoid duty cycle at 95 percent for 2.65 seconds.
Test must fail twice to set code.
Possible Causes
* Other transmission codes are set.
* Solenoid pack connector 5-volt supply circuit open.
* Governor pressure sensor defective.
* Wiring harness and/or connectors defective.
* Transmission fluid burnt or oil pan has excessive debris.
* Valve body defective.
Diagnostic Procedures
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On all except AN and DN bodies, if DTC SPECIFIC GOOD TRIPS
counter is not displayed or displayed count is not "0", go to step 8).
If DTC SPECIFIC GOOD TRIPS counter is displayed and displayed count is
"0", go to next step.
2) Repair any other transmission related DTCs before
proceeding. If no other transmission related DTCs exist, go to next
step.
3) Start engine. Allow engine to reach normal operating
temperature. Set parking brake, depress brake pedal and place gear
selector in "D" position. Using scan tool, read governor pressure
sensor value. If value is greater than 3 psi (.2 kg/cm
), go to next
step. If value is 3 psi (.2 kg/cm) or less, go to step 8).
4) Turn ignition off. Install a pressure gauge at governor
pressure test port. See TESTING in appropriate AUTOMATIC TRANSMISSION
OVERHAUL article. Start engine. With gear selector in "D" position,
read gauge pressure. If pressure is less than 3 psi (.2 kg/cm
), go to
step 7). If pressure is 3 psi (.2 kg/cm) or greater, go to next step.
5) Turn engine off. Drain transmission fluid and remove oil
pan. Inspect oil pan for burnt oil and debris. Repair transmission as
13) On A/T models, ensure all electrical connectors are clean
and properly connected to electrical plugs on transmission case. On
all models, check for loose or defective electrical connections on
starter and starter solenoid.
MECHANICAL INSPECTION
Compression
Manufacturer does not provide information for checking
compression.
FUEL SYSTEM
AIR IN FUEL SYSTEM
NOTE: Air in the fuel system may cause hard starting, rough
running, excessive smoke, poor engine performance, engine
misfire, poor fuel economy and fuel knock. Air may enter fuel
system whenever fuel supply lines, fuel filter/water
separator, fuel injection pump, fuel injectors or high
-pressure fuel lines are removed or disconnected.
1) Inspect all low-pressure fuel lines from fuel tank to fuel
transfer pump, fuel heater and fuel filter/water separator for signs
of leakage. Inspect all high-pressure fuel lines for signs of leakage.
See FUEL INJECTOR & HIGH-PRESSURE FUEL LINES under FUEL SYSTEM.
2) After repairing fuel leak, bleed air from fuel system. See
FUEL LINE BLEEDING under FUEL SYSTEM in REMOVAL, OVERHAUL &
INSTALLATION - TRUCKS - DIESEL article.
FUEL HEATER
1) Fuel heater is located in fuel filter/water separator. See
Fig. 1 . Fuel heater uses a fuel heater temperature sensor for
controlling operation of the fuel heater.
2) A defective fuel heater may cause excessive wax build-up
in the fuel filter/water separator during cold ambient temperatures.
Wax build-up may cause hard starting, prevent engine from
accelerating, low power, Blue smoke or White smoke. For testing of
fuel heater and fuel heater temperature sensor, see SYSTEM & COMPONENT
TESTING - TRUCKS - DIESEL article.
FUEL HEATER RELAY
Ensure fuel heater relay, located in power distribution
center is installed correctly and that terminals are not corroded. For
fuel heater relay testing, see SYSTEM & COMPONENT TESTING - TRUCKS -
DIESEL article.
FUEL FILTER/WATER SEPARATOR
NOTE: A blocked or restricted fuel filter/water separator may cause
starting problems, prevent engine from accelerating, low
power or White smoke. If an excessive amount of water
collects in filter/separator in a short period of time, it
may be necessary to drain and clean fuel tank.
1) When ignition switch is first turned to ON position,
WATER-IN-FUEL (WIF) warning light should come on for 2 seconds to
perform bulb and wiring circuit test and then go off. WATER-IN-FUEL
(WIF) warning light is located on instrument panel, just below the