Page 57 of 79
24-52
Fuel Pump (FP) relay -J17- and activation,
checking
Special Tools and Equipment
VAG1526A
VAG1594A
VAG1598/31
VAS5051 with VAG5051/1
Pa
ge 57 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 58 of 79
24-53
Component location Overview of component
locations Page 24
-5
Voltage is supplied to the Fuel Pump (FP) and
several components of the injection system via
the Fuel Pump (FP) relay -J17-.
Engine must be turning for Fuel Pump (FP) relay
-J17- to close. This means that the relay does
not receive Ground (GND) (via ECM) until the
ECM recognizes RPM signals.
Test requirement:
Battery voltage at least 12.7 V
Function test of Fuel Pump (FP) relay
- Remove driver-side storage compartment.
Repair Manual, Body Interior, Repair Group
68
- Connect VAS5051 tester Page 01
-7 and
select vehicle system "01 - Engine electronics".
Ignition must remain switched on for this.
-
Initiate output Diagnostic Test Mode (DTM)
Page 01
-51
and activate Evaporative Emission
Pa
ge 58 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 59 of 79
(EVAP) canister purge regulator valve -N80-.
Pa
ge 59 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 60 of 79
24-54
A - If relay does not trigger:
B - If relay triggers, but Fuel Pump (FP) does not run:
Check voltage supply of Fuel Pump (FP) relay
Fuel Pump (FP) relay (at position 4 of central electronics in driver's
footwell, left) must trigger and Fuel Pump (FP) must run.
- Check voltage supply of Fuel Pump (FP) relay Page 24
-54
.
- Checking activation of Fuel Pump (FP) relay Page 24
-55
.
- Check voltage supply for Fuel Pump (FP) and components (via Fuel
Pump -FP- relay) Page 24
-57
.
- Remove Fuel Pump (FP) relay.
- Connect multimeter to terminal 17 of relay socket and Ground (GND)
for voltage measurement.
Specification: approx. battery voltage
Pa
ge 60 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 61 of 79
24-55
If specified value is not obtained:
- Replace central electronics.
Checking activation of Fuel Pump (FP) relay
- Switch ignition off.
- Connect VAG1598/31 test box at wiring harness
to Engine Control Module (ECM), do not connect
ECM Page 24
-19
.
- Switch ignition on.
- Bridge terminals 1 and 65 at test box using wires
from VAG1594A adapter test kit.
If relay triggers now, but didn't during output DTM:
If relay does not trigger:
Fuel Pump (FP) relay (at position 4 of central electronics in driver's
footwell, left) must trigger.
- Replace Engine Control Module (ECM) Page 24
-22
- Switch ignition off.
- Remove cable bridge.
Pa
ge 61 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 62 of 79
- Remove Fuel Pump (FP) relay.
Pa
ge 62 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 63 of 79
24-56
If specified value is not obtained:
Electrical Wiring Diagrams, Troubleshooting & Component Locations
If specified value is obtained: - Connect multimeter for voltage measurement as follows.Central electronicsin driver-side footwell, left,
position 4
Terminal
Measure to
19 Engine Ground
(GND)
- Switch ignition on.
Specification: approx. battery voltage
- Check wire connections.
- Check the following wire connection for open circuit and short circuit to
Ground (GND) and B+: Central electronicsin driver-side footwell, left,
position 4
Terminal
VAG1598/31 test
box
Socket
Pa
ge 63 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1
Page 64 of 79
16 65
Pa
ge 64 of 79 Motronic in
jection s
ystem, servicin
g
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU07.24.1