Page 2795 of 3115

B16462
ACC Cut RelayST0OU-01
S04972
Ohmmeter Continuity
No continuity
Continuity Ohmmeter
3 14
2
5
S04971Continuity
No continuityOhmmeter
Ohmmeter Battery12
5
3 4
- STARTINGACC CUT RELAY
ST-19
1835 Author: Date:
2004 LAND CRUISER (RM1071U)
ACC CUT RELAY
INSPECTION
1. REMOVE ACC CUT RELAY
Remove the relay box and ACC cut relay.
2. INSPECT ACC CUT RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
(c) Check that there is continuity between terminals 3 and 4.
If there is no continuity, replace the relay.
3. INSPECT ACC CUT RELAY OPERATION
(a) Apply battery positive voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is no continuity be-
tween terminals 3 and 4.
If there is continuity, replace the relay.
(c) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL ACC CUT RELAY
Page 2812 of 3115
B16459
Starter
RelayST08J-07
B05486
1 Ohmmeter
Ohmmeter
2 35 Continuity
No Continuity
B05487
1 Ohmmeter
Continuity
2 35
Battery
ST-18
- STARTINGSTARTER RELAY
1834 Author: Date:
2004 LAND CRUISER (RM1071U)
STARTER RELAY
INSPECTION
1. REMOVE STARTER RELAY (Marking: ºSTº)
Remove the relay box cover and starter relay.
2. INSPECT RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
3. INSPECT RELAY OPERATION
(a) Apply battery voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL STARTER RELAY
Page 2892 of 3115

W02075
1 2
3
4 5Relay Housing
Metallic Parts Heater main relay:
Z07257
Free " Lock Lock " Free
Heater Main
Relay
Battery BatteryHeater Main
Relay
12
3 4
5
12
3 4
5
5 2 3
4 62 3
4
F05957
1
4 (+)
(-)
F05962
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-165
2115 Author: Date:
2004 LAND CRUISER (RM1071U)
3. INSPECT DIFF. LOCK COMPONENTS
(a) Inspect the relay operation.
(1) Jack up the vehicle.
(2) Use a heater main relay and connect it, as shown
below.
NOTICE:
Connect the terminals being careful not to touch the neigh-
boring terminals or metallic parts of the relay housing.
(3) Rotate the tire and check that differential lock has
occurred.
If operation is not as specified, replace the actuator.
(b) Inspect the diff. lock control switch continuity.
Inspect the switch continuity between terminal 1 to termi-
nal 4.
HINT:
If continuity dose not exist, replace the switch.
(c) Inspect the diff. lock indicator switch.
(1) Check that continuity between exists terminals
when the switch is pushed (differential connected
position).
(2) Check that no continuity exists when the switch is
free (differential disconnected position).
HINT:
If operation is not as specified, replace the switch.
Page 3086 of 3115

D02866
ON
OFF
TR06V-02
D02867
L
NH
Z15367
Relay side:
- TRANSFERMOTOR SHIFT CONTROL SYSTEM
TR-49
1937 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT SWITCH POSITION
(a) Start the engine, and shift the transfer shift lever to the ºHº
position.
(b) Check that the center diff. indicator light comes on when
the the switch is in ºONº position. Check that the light goes
off when the switch is in ºOFFº position.
2. INSPECT SHIFT LEVER POSITION
(a) Start the engine, and turn the center diff. lock switch to
OFF.
(b) Check that the center diff. indicator light comes on when
the transfer shift lever is shifted to the ºLº position. Check
that the light goes off when the lever is shifted to the ºNº
or ºHº position.
3. INSPECT CENTER DIFF. LOCK CONTROL RELAY
(a) Check that continuity exists between each terminal, as
shown in the chart.
Tester connected terminal numberSpecified condition
1 - 2Continuity
2 - 4Continuity
6 - 7*
*: There is a diode between the terminals 6 and 7.
If no continuity exists, check that continuity exists when chang-
ing the position of probe for the position of negative probe
of tester.
(b) Apply battery positive voltage between each terminal and
check that continuity exists between each terminal, as
shown in the chart.
Battery voltage
applied terminalTester connected terminal
numberSpecified condition
6 (+) - 5 (-)1 - 3
1 - 2Continuity
No continuity
7 (+) - 2 (-)9 - 10No continuity
9 (+) - 10 (-)3 - 4
2 - 4Continuity
No continuity
If continuity is not as specified, replace the relay.
Page 3087 of 3115

D02869
12
4
3 5
1 4
3 5 2 1
1 2 3 4
52
3 4
5
Free " Lock
Lock " Free
D04311
Heater main relay:
1 42
5
3
1 2
3
4
5
*
*:Relay housing
metallic parts
D02663
Motor actuator side: TR-50
- TRANSFERMOTOR SHIFT CONTROL SYSTEM
1938 Author: Date:
2004 LAND CRUISER (RM1071U)
4. INSPECT ACTUATOR OPERATION
(a) Raise up the front wheels, place the stopper under the
rear wheels to block them, and pull up the parking brake.
(b) Disconnect the connector of the actuator and connect it
to the relay using wire.
(c) Check that the front propeller shaft can be rotated by
hand.
Inspection ItemStandard
Center Diff.
Free " LockFront propeller shaft cannot be rotated.
Center Diff.
Lock " FreeFront propeller shaft can be rotated.
HINT:
When inspecting the operation described above, use a heater
main relay.
NOTICE:
Connect the terminals being careful not to touch the neigh-
boring terminals or metallic parts of relay housing.
5. INSPECT MOTOR ACTUATOR (MOTOR)
(a) Remove the motor actuator (See page TR-8).
(b) Measure the resistance between the terminals 1 and 5.
Standard resistance: 0.3 - 100 W
(c) Measure the resistance between the terminals 1 or 5 and
body ground.
Standard resistance: More than 0.5 MW
If the resistance value is not as specified, replace the motor ac-
tuator.
Page 3089 of 3115
TR06U-02
D03520
Center Diff. Lock Switch
Center Diff. Lock Indicater Light
Transfer Indicator Switch
(Center Diff. Lock)
Motor Actuator
Transfer Indicator Switch
(Low Switch)Center Diff. Lock
Control Relay
Transfer Indicator Switch
(Neutral Switch)
TR-48
- TRANSFERMOTOR SHIFT CONTROL SYSTEM
1936 Author: Date:
2004 LAND CRUISER (RM1071U)
MOTOR SHIFT CONTROL SYSTEM
LOCATION