IN0253
WRONG CORRECT
IN0252
WRONG CORRECT IN-6
- INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
2004 LAND CRUISER (RM1071U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN-8).
Cancel the parking brake on the level place and
shift the transmission in N position.
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission-related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
IN0253
WRONG CORRECT
IN0252
WRONG CORRECT IN-6
- INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
2004 LAND CRUISER (RM1071U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN-8).
Cancel the parking brake on the level place and
shift the transmission in N position.
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission-related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
- SERVICE SPECIFICATIONSBODY ELECTRICAL
SS-47
187 Author: Date:
2004 LAND CRUISER (RM1071U) B22 - Ground (Ignition switch ON)
Battery positive voltage
A10 - Ground (Constant)Battery positive voltage
DEFOGGER SWITCH (w/o Navigation)
8 - Ground (Ignition switch LOCK or ACC)No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
2 - Ground (Constant)Battery positive voltage
SLIDING ROOF CONTROL ASSEMBLY
5 - Ground (Constant)Battery positive voltage
8 - Ground (Ignition switch LOCK or ACC)No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
POWER MIRROR SWITCH
4 - Ground (Ignition switch LOCK)No voltage
4 - Ground (Ignition switch ACC or ON)Battery positive voltage
POWER SEAT SWITCH (Driver's Seat)
11 - Ground (Constant)Battery positive voltage
POWER SEAT SWITCH (Passenger's Seat)
11 - Ground (Constant)Battery positive voltage
LUMBAR SUPPORT SWITCH (Driver's Seat)
POWER MIRROR SWITCH (Wire harness side)
4 - Ground (Ignition switch is LOCK)No voltage
4 - Ground (Ignition switch is ACC or ON)Battery positive voltage
POWER AMPLIFIER
7 - Ground (Constant)Battery positive voltage
16 - Ground (Constant)Battery positive voltage
REAR SEAT AUDIO
24 - Ground (Ignition switch LOCK)No voltage
24 - Ground (Ignition switch ACC or ON)Battery positive voltage
12 - Ground (Constant)Battery positive voltage
DVD CHANGER
1 - Ground (Ignition switch LOCK)No voltage
1 - Ground (Ignition switch ACC or ON)Battery positive voltage
10 - Ground (Constant)Battery positive voltage
RADIO RECEIVER
A1 - Ground (Ignition switch LOCK)No voltage
A11 - Ground (Ignition switch ACC or ON)Battery positive voltage
A11 - Ground (Constant)Battery positive voltage
ANTENNA MOTOR CONTROL RELAY
4 - Ground (Constant)Battery positive voltage
7 - Ground (Ignition switch ACC or LOCK)No voltage
7 - Ground (Ignition switch ON)Battery positive voltage
17 - Ground (Ignition switch LOCK)No voltage
17 - Ground (Ignition switch ACC or ON)Battery positive voltage
OVERHEAD J/B
8 - Ground (Constant)Battery positive voltage
SS-50
- SERVICE SPECIFICATIONSBODY
190 Author: Date:
2004 LAND CRUISER (RM1071U) Tail gate stay x Door panel
18.518914
Tail gate stay x Body18.518914
Door hinge x Body2828621
Door hinge x Door panel3131623
Door lock striker x Body11.511 78
Back door lock control x Door panel5.05144 in.´lbf
Upper back door striker x Door panel11.511 78
BACK DOOR STAY---
Back door stay x Body17.517813
Back door stay x Door panel1313310
FRONT WIPER AND WASHER---
Wiper arm x Wiper link2020415
Wiper link x Body5.45548 in.´lbf
REAR WIPER AND WASHER---
Wiper motor and link assembly x Door panel5.45548 in.´lbf
Wiper arm x Wiper link5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Reinforcement2020415
Steering wheel set nut5051037
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
SIDE STEP---
No. 1 side step bracket x Side step5.05144 in.´lbf
No. 1 side step bracket x Body1818413
No. 2 side step bracket x Side step5.05144 in.´lbf
No. 2 side step bracket x Body Bolt:1818413
No. 2 side step bracket x Body Nut:121209
No. 3 side step bracket x Side step5.05144 in.´lbf
No. 3 side step bracket x Body1818413
FRONT SEAT---
Front seat adjuster x Body4243031
Seatback assembly x Seat adjuster4344032
Armrest x Seatback assembly3738027
Seat cushion assembly x Seat adjuster2121015
Seat position control relay x Seat adjuster5.55649 in.´lbf
Seatback cover x Seatback frame w/ Side airbag:4.74842in.´lbf
Seat position sensor x Seat adjuster Driver's side:8.08271in.´lbf
REAR NO. 1 SEAT (LH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster4142030
Seat adjuster x Seat cushion frame4142030
REAR NO. 1 SEAT (RH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster3738027
Seat adjuster x Seat cushion frame3738027
REAR NO. 2 SEAT---
Seatback assembly x Reclining adjuster4142030
B16460
Circuit
Opening
RelaySF136-06
S04947
Continuity
2
1
No Continuity OhmmeterOhmmeter
35
S04946ContinuityOhmmeter
Battery2
1
35
- SFICIRCUIT OPENING RELAY
SF-39
1738 Author: Date:
2004 LAND CRUISER (RM1071U)
CIRCUIT OPENING RELAY
INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE CIRCUIT OPENING RELAY
(Marking: C/OPN)
3. INSPECT CIRCUIT OPENING RELAY CONTINUITY
(a) Using an ohmmeter, check that there is a continuity be-
tween terminal 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminal 3 and
5.
If there is a continuity, replace the relay.
4. INSPECT CIRCUIT OPENING RELAY OPERATION
(a) Apply the battery positive voltage across terminal 1 and
2.
(b) Using an ohmmeter, check that there is a continuity be-
tween terminal 3 and 5.
If there is no continuity, replace the relay.
5. REINSTALL CIRCUIT OPENING RELAY
6. REINSTALL RELAY BOX COVER
B16461
EFI Main RelaySF06G-18
B04910
ContinuityOhmmeter Ohmmeter
No
Continuity1
2
3 4
B04911Battery Ohmmeter
Continuity1 2
3 4
SF-38
- SFIEFI MAIN RELAY
1737 Author: Date:
2004 LAND CRUISER (RM1071U)
EFI MAIN RELAY
INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE EFI MAIN RELAY (Marking: EFI)
3. INSPECT EFI MAIN RELAY
(a) Inspect the relay continuity.
(1) Using an ohmmeter, check that there is a continuity
between terminal 1 and 3.
If there is no continuity, replace the relay.
(2) Check that there is no continuity between terminals
2 and 4.
If there is a continuity, replace the relay.
(b) Inspect the relay operation.
(1) Apply battery positive voltage across terminals 1
and 3.
(2) Using an ohmmeter, check that there is a continuity
between terminal 2 and 4.
If there is no continuity, replace the relay.
4. REINSTALL EFI MAIN RELAY
5. REINSTALL RELAY BOX COVER
I25156
Fuel Pump
RelaySF137-06
B07643
Continuity
2 1 Ohmmeter
Ohmmeter
3
No Continuity5
B07644
2 1
Ohmmeter
3 5
Battery
Continuity
SF-40
- SFIFUEL PUMP RELAY
1739 Author: Date:
2004 LAND CRUISER (RM1071U)
FUEL PUMP RELAY
INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE FUEL PUMP RELAY (Marking: F/PUMP)
3. INSPECT FUEL PUMP RELAY CONTINUITY
(a) Using an ohmmeter, check that there is a continuity be-
tween terminal 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is a continuity, replace the relay.
4. INSPECT FUEL PUMP RELAY OPERATION
(a) Apply the battery positive voltage across terminal 1 and
2.
(b) Using an ohmmeter, check that there is a continuity be-
tween terminal 3 and 5.
If there is no continuity, replace the relay.
5. REINSTALL FUEL PUMP RELAY
6. REINSTALL RELAY BOX COVER
A07061
TOYOTA
Hand-Held
Tester
DLC3SF10V-02
B04440
Up
Pulsation
Damper
Screw
B04441
SST
(Gauge)SST
(Adaptor)
SST
(Union)
Front Fuel Pipe
Gasket
- SFIFUEL PUMP
SF-7
1706 Author: Date:
2004 LAND CRUISER (RM1071U)
FUEL PUMP
ON-VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect a TOYOTA hand-held tester or OBD II scan tool
to the DLC3.
(b) Turn the ignition switch ON, and press the TOYOTA
hand-held tester or OBD II scan tool main switch ON.
NOTICE:
Do not start the engine.
(c) Select the ACTIVE TEST mode on the TOYOTA hand-
held tester or OBD II scan tool.
(d) Please refer to the TOYOTA hand-held tester or OBD II
scan tool operator's manual for further details.
(e) If you have no TOYOTA hand-held tester or OBD II scan
tool, connect the positive (+) and negative (-) leads from
the battery to the fuel pump connector. (See step 3)
(f) Disconnect the fuel return hose from the clamp on the V-
bank cover.
(g) Remove the 2 bolts, nuts and V-bank cover.
(h) Check that the pulsation damper screw pop up when the
fuel pump operates.
If operation is not as specified, check following parts:
Fusible link
Fuses
EFI main relay
Fuel pump
ECM
Wiring connections
(i) Turn the ignition switch OFF.
(j) Disconnect the TOYOTA hand-held tester or OBD II scan
tool from the DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (-) terminal cable from the bat-
tery.
(c) Remove the front fuel pipe from the LH delivery pipe (See
page SF-22).
(d) Install the front fuel pipe and SST (pressure gauge) to the
delivery pipe with the 3 lower gaskets and SST (adaptor).
SST 09268-45014 (09268-41190, 90405-06167)
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(e) Wipe off any splattered gasoline.
(f) Reconnect the negative (-) terminal cable to the battery.
(g) Connect a TOYOTA hand-held tester or OBD II scan tool
to the DLC3 (See (a) to (e) in step 1 on the check fuel
pump operation).
(h) Measure the fuel pressure.