Page 379 of 3115
BO1J6-03
H18901
Energy Absorber
Fog LightRadiator Grille
: Specified torque
N´m (kgf´cm, ft´lbf)
3.0 (31, 27 in.´lbf)
Front Bumper Cover
x 4
58 (590, 43)
58 (590, 43)
58 (590, 43)
8.5 (87, 76 in.´lbf)
3.0 (31, 27 in.´lbf)
4.9 (50, 43 in.´lbf)
4.9 (50, 43 in.´lbf)
Front Bumper Reinforcement
58 (590, 43)
Fog Light BO-4
- BODYFRONT BUMPER
2578 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT BUMPER
COMPONENTS
Page 602 of 3115
CH06H-09
B16651N´m (kgf´cm, ft´lbf): Specified torque
Radiator Reservoir Tank
Fan Shroud
A/T Oil Cooler Hose Bracket
Fan Pulley
Generator Drive Belt
x 8Engine Under Cover No. 1
BracketWire
A/C Discharge Tube
Clamp
Clamp
Radiator Lower
Hose
Radiator Upper
HoseGrommet
Fan with
Fluid Coupling Radiator Asembly
Clamp
Generator Generator
Wire
Generator ConnectorPS Vane Pump Pulley
9.8 (100, 87 in.´lbf)
39 (400, 29)
15.5 (158, 11)
39 (400, 29)
5.0 (50, 43 in.´lbf)
20 (200, 15)
20 (200, 15)
20 (200, 15)
- CHARGINGGENERATOR
CH-5
1840 Author: Date:
2004 LAND CRUISER (RM1071U)
GENERATOR
COMPONENTS
Page 607 of 3115
CH06N-05
B16653
B00809
CH-16
- CHARGINGGENERATOR
1851 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL GENERATOR
(a) Install the generator with the bolt and 2 nuts.
Torque:
Bolt: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 10 mm: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 8 mm: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
(b) Connect the generator connector.
(c) Connect the generator wire with the nut.
Torque: 9.8 N´m (100 kgf´cm, 87 in.´lbf)
(d) Install the terminal cap.
(e) Install the wire clamp to the cord clip on the generator.
2. INSTALL PS VANE PUMP PULLEY
(See page SR-47)
3. INSTALL RADIATOR ASSEMBLY
(See page CO-19)
4. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
5. FULL ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
7. RECHECK ENGINE COOLANT LEVEL
8. PERFORM ON-VEHICLE INSPECTION
(See page CH-2)
9. INSTALL ENGINE UNDER COVER NO.1
Page 611 of 3115
CH06I-04
B00809
B16653
- CHARGINGGENERATOR
CH-7
1842 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT
(See page CO-2)
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
(See page CO-17)
5. REMOVE PS VANE PUMP PULLEY
(See page SR-40)
6. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the cord clip on
the generator.
(d) Remove the bolt, 2 nuts and generator.
Page 629 of 3115
Parts Name
Code
Radiator Grille
ABS
Front Bumper Cover
TSOP
Fog Light
PC/PP
Front Turn Signal Light
PMMA/PC/AAS
Side Turn Signal Light
SAN/AAS
Cowl Top Ventirator Louver
TSOP
Outer Rear View Mirror
ABS
Outside Moulding (Fender, Front & Rear Door, Quarter)
TSOP
Outside Handle (Front & Rear Door)
PC
Rocker Panel Moulding
TSOP
Side Door Step Plate Cover (Front, Rear)
PP
Quarter Ventirator Louver
PPO/PA
Rear Combination Light
PMMA/PP/AAS
Rear Light
PMMA/PP
Back Door Outside Moulding
TSOP
License Plate Light
PC
License Plate Light Cover
AAS
Back Door Outside Handle
POM
Rear Bumper Cover
TSOP
Reflex Refrector
PMMA/ABS
Rear Fog Light
PC/PP
Outer Under Rear View Mirror
PC/PBT
Roof Moulding
PVC
LOCATION OF PLASTIC BODY PARTS
HINT:
wResin material differs with model.
/ Made up of 2 or more kinds of materials.
PLASTIC BODY PARTSPP-4
Page 665 of 3115
FRONT FENDER APRON (ASSY)
REMOVAL (With the radiator support, cowl top side panel
removed.)
BODY PANEL REPLACEMENTRE-12
Page 680 of 3115
RADIATOR SIDE SUPPORT (ASSY)
(Without Battery Carrier Support): RH (With Battery Carrier Support):
REMOVAL (With the radiator upper support removed.)
LH:
RH (With Battery Carrier Support):
LH:
BODY PANEL REPLACEMENTRE-4
Page 681 of 3115
(Without Battery Carrier Support): RH (With Battery Carrier Support):
INSTALLATION
LH:
RH (With Battery Carrier Support):
[RH only]
LH:
Intercooler Mounting Retainer
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
HINT: First install the radiator upper support.
BODY PANEL REPLACEMENTRE-5