1998 TOYOTA LAND CRUISER steering

H05279
Check Pin
Check Pin
H04808
H21657
H21283
: 5 Clips BO-94
- BODYINSTRUMENT PANEL
2668 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Tighten the connection bolts.
HINT:

When connection completes, the bolts turns idly, causing
turning noise.

Check that the connection check pins protrude from the
lower side of the connection bolts.
NOTICE:
Follow the procedures in the order of (c) and (d). Otherwise,
set-in connectors on the wire harness side and connec-
tors on the meter side might not be connected properly.
21. INSTALL STEERING COLUMN
(See page SR-24 or SR-37)
22. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
23. INSTALL COMBINATION SWITCH
(a) Install the combination switch with the 4 screws.
(b) Install the clamp, then connect the connectors.
24. INSTALL COLUMN COVERS
Install the column covers with the 3 screws.
25. INSTALL LH LOWER PANEL
Install the LH lower panel with the 3 bolts.
26. INSTALL LOWER NO. 1 PANEL
Connect the connector, then install the lower No. 1 panel with
the screw.
27. INSTALL HOOD LOCK CONTROL CABLE LEVER AND
FUEL LID CONTROL CABLE LEVER
(a) Install the fuel lid control cable lever with the 2 screws.
(b) Install the hood lock control cable lever with the 2 screws.

2 Clips
H21279
H18904
- BODYINSTRUMENT PANEL
BO-95
2669 Author
: Date
:
2004 LAND CRUISER (RM1071U)
28. INSTALL CLUSTER FINISH PANEL
Connect the connecter, then install the cluster finish panel.
29. INSTALL STEERING WHEEL
(See page SR-24 or SR-37)
30. INSTALL FRONT PILLAR GARNISH
(a) Install the front pillar garnish.
(b) Use the same manner described above to the other side.
31. INSTALL FRONT ASSIST GRIP
(a) Install the assist grip with the 2 screws, then install the 2
assist grip plugs.
(b) Use the same manner described above to the other side.
32. INSTALL FRONT DOOR OPENING TRIMS
33. INSTALL COWL SIDE TRIMS
34. INSTALL FRONT DOOR SCUFF PLATES

H18904
H21279
2 Clips
H21283
: 5 Clips
H21657
- BODYINSTRUMENT PANEL
BO-85
2659 Author
: Date
:
2004 LAND CRUISER (RM1071U)
8. REMOVE FRONT ASSIST GRIP
(a) Using a screwdriver, remove the assist grip plugs, then re-
move the 2 screws and assist grip.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
9. REMOVE FRONT PILLAR GARNISH
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
10. REMOVE STEERING WHEEL
(See page SR-14 or SR-29)
11. REMOVE CLUSTER FINISH PANEL
Using a screwdriver, remove the cluster finish panel, then dis-
connect the connector.
HINT:
Tape up the screwdriver tip before use.
12. REMOVE HOOD LOCK CONTROL CABLE LEVER
AND FUEL LID CONTROL CABLE LEVER
(a) Remove the 2 screws and the hood lock control cable le-
ver.
(b) Remove the 2 screws and the fuel lid control cable lever.
13. REMOVE LOWER NO. 1 PANEL
(a) Remove the screw.
(b) Using a screwdriver, remove the lower No. 1 panel, then
disconnect the connectors.
HINT:
Tape up the screwdriver tip before use.
14. REMOVE LH LOWER PANEL
Remove the 3 bolts and the LH lower panel.
15. REMOVE COLUMN COVERS
Remove the 3 screws and the column covers.
16. REMOVE COMBINATION SWITCH
(a) Disconnect the connectors.
(b) Remove the clamp.
(c) Remove the 4 screws and the combination switch.

H04808
H21420
H04807
H21418
BO-86
- BODYINSTRUMENT PANEL
2660 Author
: Date
:
2004 LAND CRUISER (RM1071U)
17. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the screw and the No. 2 heater to register duct as
shown in the illustration.
18. REMOVE STEERING COLUMN
(See page SR-14 or SR-29)
19. REMOVE COMBINATION METER
(a) Disconnect the connectors.
HINT:
The connectors can be disconnected by loosening the bolts.
(b) Remove the 4 screws.
(c) Using a screwdriver, remove the combination meter.
HINT:
Tape up the screwdriver tip before use.
20. REMOVE GLOVE COMPARTMENT DOOR
(a) Remove the 2 screws.
(b) Remove the glove compartment door, then disconnect
the glove compartment door damper clip.
21. DISCONNECT AIRBAG CONNECTOR
(See page RS-31)
(a) Using a screwdriver, remove the No. 1 under cover.
HINT:
Tape up the screwdriver tip before use.
(b) Slide the airbag connector to pull out from the No. 1 under
cover.
(c) Disconnect the airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
22. REMOVE LOWER NO. 2 PANEL
Remove the 3 screws and the lower No. 2 panel.

F09171
Stop Light Switch Push Rod
Pedal Height
BR0JB-08
F02849
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-9
2145 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
183.7 - 193.7 mm (7.232 - 7.626 in.)
If the pedal height is incorrect, adjust it.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the scuff plate, cowl side trim, lower No. 1 panel,
LH lower panel and No. 2 heater to register duct (See
page BO-81).
(b) Remove the steering wheel pad, steering wheel lower
No. 2 and No. 3 covers, steering wheel, combination
switch, column upper and lower covers, steering column
assembly and thrust stopper (See page SR-14 or
SR-29).
(c) Disconnect the connector from the stop light switch.
(d) Loosen the stop light switch lock nut and remove the stop
light switch.
(e) Loosen the push rod lock nut.
(f) Adjust the pedal height by turning the pedal push rod.
(g) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(h) Install the stop light switch.
(i) Connect the connector to the stop light switch.
(j) Push in the brake pedal 5 - 15 mm (0.20 - 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(k) After installation, push in the brake pedal 5 - 15 mm (0.20
- 0.59 in.), check that stop light lights up.
(l) After adjusting the pedal height, check the pedal freeplay.
(m) Install the thrust stopper, steering column assembly, col-
umn upper and lower covers, combination switch, steer-
ing wheel, steering wheel lower No. 2 and No. 3 covers,
and steering wheel pad (See page SR-14 or SR-29).
(n) Install the No. 2 heater to register duct, LH lower panel,
lower No. 1 panel, cowl side trim and scuff plate (See
page BO-81).
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 1.0 - 6.0 mm (0.039 - 0.236 in.)

BR0K2-03
F05358
F05002
- BRAKEFRONT SPEED SENSOR
BR-69
2205 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
REMOVE SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Remove the resin clip and 4 clamp bolts holding the sen-
sor harness from the steering knuckle and upper arm.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Remove the speed sensor installation bolt and speed
sensor from the steering knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
SSM Special Service Materials
w/ with
w/o without
5. ECU (ELECTRONIC CONTROL UNIT)
Many ECUs are mounted in this vehicle.
Take the following precautions during body repair to prevent damage to the ECUs.

Before starting electric welding operations, disconnect the negative (-) terminal cable from the battery.
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by each
memory system. Then when work is finished, reset the clock and audio systems as before.
When the vehicle has tilt and telescopic steering, power seat and outside rear view mirror, which are all
equipped with memory function, it is not possible to make a record of the memory contents. So when the
operation is finished, it will be necessary to explain this fact to the customer, and request the customer to
adjust the features and reset the memory.

Do not expose the ECUs to ambient temperatures above 80°C (176°F).
NOTICE: If it is possible the ambient temperature may reach 80° (176°F) or more, remove the ECUs
from the vehicle before starting work.

Be careful not to drop the ECUs and not to apply physical shocks to them.
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-9

HANDLING PRECAUTIONS ON RELATED COMPONENTS
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
The TOYOTA LAND CRUISER is equipped with an SRS (Supplemental Restraint System), such as the driver
airbag and front passenger airbag and seat belt pretensioners. Failure to carry out service operations in the
correct sequence could cause the supplemental restraint system to unexpectedly deploy during servicing, pos-
sibly leading to a serious accident. Further, if a mistake is made in servicing the supplemental restraint system,
it is possible the SRS may fail to operate when required. Before servicing (including removal or installation of
parts, inspection or replacement), be sure to read the following items carefully, then follow the correct proce-
dure described in this manual.

Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic
trouble codes become the most important source of information when troubleshooting.
When troubleshooting the supplemental restraint system, always inspect the diagnostic trouble codes
before disconnecting the battery.

Work must be started after 90 seconds from the time the ignition switch is turned to the ºLOCKº position
and the negative (-) terminal cable is disconnected from the battery.
(The supplemental restraint system is equipped with a back-up power source so that if work is started
within 90 seconds of disconnecting the negative (-) terminal cable from the battery, the SRS may
deploy.)
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by the
audio memory system.
Then when work is finished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory system, never use a back-up power supply from outside
the vehicle.

Even in cases of a minor collision where the SRS does not deploy, the passenger's airbag assembly,
the steering wheel pad and seat belt pretensioners should be inspected.
Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs.

Never disassemble and repair the airbag sensor assembly, steering wheel pad in order to reuse it.

If the airbag sensor assembly, steering wheel pad have been dropped, or if there are cracks, dents or
other defects in the case, bracket or connector, replace them with new ones.

Do not expose the airbag sensor assembly, steering wheel pad directly to hot air or flames.

Use a volt/ohmmeter with high impedance (10 k
/V minimum) for troubleshooting of the electrical cir-
cuit.

Information labels are attached to the periphery of the SRS components. Follow the instructions on the
notices.

After work on the supplemental restraint system is completed, check the SRS warning light.

Before repairing the body, remove the SRS parts if, during repair, shocks are likely to be applied to the
sensors due to vibrations of the body or direct tapping with tools or other parts.

Do not expose the SRS parts directly to hot air or flames.
NOTICE:
1) The maximum ambient temperature tolerance is 120
°C (248°F) for the front airbag sensor, 105°C
(221
°F) for the center airbag sensor assembly and 93°C (200°F) for the steering wheel pad, and
front passenger airbag assembly. If it is possible that the ambient temperature may reach or ex-
ceed the temperature limit, remove the sensors and the steering wheel pad from the vehicle or
protect them with a hot insulation material before staring work.
2) Prior to welding, remove adjacent SRS parts form the vehicle or protect them with fire-proof cov-
ers.

If the vehicle is damaged, visually inspect for damage to the steering wheel pad using the inspection
procedures described in section RS of the repair manual for the relevant model year.
INTRODUCTIONIN-6