Page 2490 of 3115
PP0O2-26
- PREPARATIONBODY ELECTRICAL
PP-71
130 Author: Date:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
Torque wrench
Masking tapeRear window defogger wire
Tin foilRear window defogger wire
Page 2580 of 3115
SS0OL-1 1
- SERVICE SPECIFICATIONSBODY
SS-49
189 Author: Date:
2004 LAND CRUISER (RM1071U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Front bumper cover x Body Bolt:8.58776 in.´lbf
Front bumper cover x Body Screw:3.03127 in.´lbf
Fog light x Front bumper cover4.95043 in.´lbf
Front bumper reinforcement x Body5859043
REAR BUMPER---
Rear bumper cover x Body2020415
Reflex reflector x Rear bumper cover4.95043 in.´lbf
Rear bumper step reinforcement x Extension mounting bracket12.512711
Extension mounting bracket x Body1919514
Rear bumper reinforcement x Body2020415
HOOD---
Hood x Hood side hinge1818513
FRONT DOOR---
Door glass x Window regulator8.08271 in.´lbf
Window regulator x Door panel8.08271 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Outside handle x Door panel5.05144 in.´lbf
Door lock cylinder x Outside handle5.05144 in.´lbf
Door hinge x Body2323517
Door hinge x Door panel2626519
Door check x Door panel5.05144 in.´lbf
Door check x Body2727520
Door lock striker x Body1111 58
REAR DOOR---
Door glass x Window regulator8.08271 in.´lbf
Window regulator x Door panel8.08271 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Outside handle x Door panel5.05144 in.´lbf
Door hinge x Body2323517
Door hinge x Door panel2626519
Door check x Door panel5.05144 in.´lbf
Door check x Body2727520
Door lock striker x Body1111 58
UPPER BACK DOOR---
Back door hinge x Body2828621
Back door hinge x Door panel3131623
Door lock striker x Door panel11.511 78
Back door control x Door panel5.05144 in.´lbf
Back door lock x Door panel7.07162 in.´lbf
LOWER BACK DOOR---
Back door lock x Door panel5.05144 in.´lbf
Page 2693 of 3115
H20933SST
SST
R13455
10 m (33 ft) or more
SSTBattery RS-62
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2337 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Disconnect the curtain shield airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the connectors of the SST to the airbag
connector.
SST 09082-00700, 09082-00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.
Use gloves and safety glasses when handling the cur-
tain shield airbag assembly with the deployed airbag.
Do not apply water, etc. to the curtain shield airbag as-
sembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the curtain shield airbag as-
sembly still installed.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
Page 2714 of 3115
H21095
H02169
H20924
SST
R13455
u"10 m (33 ft) or more
H03286
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-35
2310 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Disconnect the airbag connector.
(1) Remove the glove compartment door.
(2) Remove the No. 1 under cover.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(3) Pull up the connector.
(4) Disconnect the airbag connector.
(c) Install the SST.
(1) Connect the connector of SST to the front passen-
ger airbag assembly connector.
SST 09082-00700, 09082-00780
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the negative (+)
terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle, nor within
10 m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Page 2728 of 3115
H19942
H19943SST SST
R13455
10 m (33 ft) or more
SSTBattery
H19948
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS-49
2324 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Disconnect the side airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the connectors of the SST to the airbag
connector.
SST 09082-00700, 09082-00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling the
side airbag assembly with the deployed airbag.
Do not apply water, etc. to the side airbag assembly
with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the side airbag assembly still
installed.
Page 2781 of 3115
H20953SST
R13455
10 m (33 ft) or more
SSTBattery
R06753
RS-22
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2297 Author: Date:
2004 LAND CRUISER (RM1071U)
(7) Connect the connector of SST to the airbag con-
nector of the spiral cable.
SST 09082-00700, 09082-00780
NOTICE:
To avoid damaging the connector of the SST and wire har-
ness, do not lock the secondary lock of the twin lock.
(8) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(9) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(10) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (-) termi-
nal.
(c) Deploy the airbag.
(1) Confirm that no one is inside the vehicle nor within
10 m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
When moving a vehicle for scrapping which has a
steering wheel pad with deployed airbag, use gloves
and safety glasses.
Use gloves and safety glasses when handling a steer-
ing wheel pad with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
the deployed airbag.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
2. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD ONLY
NOTICE:
When disposing of the steering wheel pad (with air-
bag) only, never use the customer's vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
