1998 SSANGYONG MUSSO lock

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Page 1143 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-36  MANUAL TRANSMISSION
SHIFT COVER
Disassembly Procedure
1. Using a hammer and a pin punch (3/16) remove the selector
arm roll pin.
2. Before removal, note the correct position of the interlock
pl

Page 1144 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-37
lInstall the 1-2 shift fork and its selector plate.
lPush the shift shaft through the 1-2 shift fork.
lPlace the selector arm and interlock plate in the cover
Note the posit

Page 1148 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-41
5. Check the shift mechanism parts as follows :
lWear of the shift shaft.
lWear of the detent/guide plate and offset lever.
lCheck worn edges on the following parts :
- Sele

Page 1150 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-43
9. Take apart the three synchronizer assemblies and check :
lThe 1-2 synchronizer.
lThe 5th blocking ring.
10. Check the fit between the hub and sleeve of each
synchronizer

Page 1154 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual Type
Clutch Pedal
Clutch Disc
Clutch Master Cylinder
Clutch Release Cylinder
Clutch FluidDescription
Hydraulic
Suspended
158 mm
5 - 10 mm
Single Dry Diaphragm
9.85 - 10.2 mm
9.2 mm
19.8 mm
f15.87 mm
1

Page 1156 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual CLUTCH  5C-3
SPECIAL TOOLS
SPECIAL TOOLS TABLE
602 589 00 40 00
Engine Lock661 589 00 15 00
Centering Pin

Page 1159 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5C-6  CLUTCH
COMPONENT LOCATOR
CLUTCH ASSEMBLY
1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot8 Bolt
9 Release Fork
1 0 Bolt

Page 1162 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual CLUTCH  5C-9
CLUTCH DISC
Preceding Work : Removal of the transmission
1 Clutch Disc
2 Clutch Cover Assembly
3 Release Bearing
4 Clutch Housing
Tools
602 589 00 40 00  Engine Lock
661 589 00 15 00  Cen