1998 SSANGYONG MUSSO lock

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Page 1117 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-10  MANUAL TRANSMISSION
1 Filler/Drain Plug
2 Shift Mechanism Cover
3 Shift Shaft Lever
4 Outer Select Lever
5 Inner Select Lever
6 Offset Control Lever
7 Bias Spring
8 Bolt
9 Pin
10 Washer
11 Bolt

Page 1127 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-20  MANUAL TRANSMISSION
18. Remove the slip yoke snap ring from the main shaft.
19. Remove the 5th speed drive gear snap ring from the main
shaft.
20. Make alignment marks on the case and input bea

Page 1128 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-21
23. Remove the main shaft in 2 steps.
lTo remove the rear bearing outer race, push the main
shaft rearward.
lTilt and lift the main shaft from the case.
24. Remove the rever

Page 1131 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-24  MANUAL TRANSMISSION
7. Install the counter shaft rear bearing outer race, shim and
retainer.
Tightening Torque
39 - 52 Nm
lUsing a punch and hammer, bend the lock tabs on the
retainer.
8. Insta

Page 1135 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-28  MANUAL TRANSMISSION
7. Using a screwdriver, remove the spiral retaining ring.
8. Remove the thrust washer and three-piece 2nd speed
blocking ring assembly.
9. For correct reassembly, place an a

Page 1136 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-29
12. Remove the main shaft rear bearing assembly from the
shaft.
13. Remove the 1st speed gear and bearing.
14. Remove the inner race.
15. Remove the tree-piece 1st speed blo

Page 1137 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5B-30  MANUAL TRANSMISSION
Assembly Procedure
1. When assemble the synchronizer, make sure that the hubs
and sleeves are matched and the 3 keys are installed
properly. Also align blocking rings with k

Page 1138 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual MANUAL TRANSMISSION  5B-31
6. Using a hydraulic press and installer, install the 3-4
synchronizer hub onto the main shaft.
Notice
Align the blocking ring with the synchronizer keys while
installing th