1998 OPEL FRONTERA torque

6G–11 ENGINE LUBRICATION
4. Install oil filter assembly and tighten bolts to the
specified torque.
Torque : 25 Nꞏm (2.5 Kgꞏm/18 lb ft)
050RW001
Legend
(1) Oil Pump
(2) Oil Filter
(3) Oil Gallery
(4) From Oil Filter
(5) To Oil Filter
5. Install timing pulley on crankshaft.
Install timing belt.
Refer to installation procedure for Timing Belt in this
manual.
6. Install crankshaft pulley.
Refer to install procedure for Crankshaft Pulley in
this manual.
7. Install crankcase assembly.
Refer to installation procedure for Oil Pan and
Crankcase in this manual.
8. Refill engine oil until full level on engine oil dipstick.

6G–14
ENGINE LUBRICATION
Main Data and Specification
General Specification
ItemSpecificationsItem6VD16VE1
Oil capacity5.3 liters
Torque Specifications
Crankcase, Oil pan, Timing belt tensioner, Timing
pulley, timing belt cover, Oil pump, Oil gallery, Oil
strainer Nꞏm (Kgꞏm/lb ft)
E06RW045

6H–1 ENGINE SPEED CONTROL SYSTEM
ENGINE
ENGINE SPEED CONTROL SYSTEM
CONTENTS
Service Precaution 6H–1. . . . . . . . . . . . . . . . . . . . . .
Accelerator Pedal Control Cable 6H–2. . . . . . . . . .
Removal 6H–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6H–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6H–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 6H–2. . . . . . . . . . . . . . . . . . . . . . . . . . . Accelerator Pedal 6H–3. . . . . . . . . . . . . . . . . . . . . . .
Accelerator Pedal and Associated Parts 6H–3. .
Removal 6H–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6H–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 6H–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

INDUCTION6J–1
ENGINE
INDUCTION
CONTENTS
Service Precaution 6J–1. . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Element 6J–2. . . . . . . . . . . . . . . . . . . . .
Removal 6J–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6J–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6J–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS),REFER TO THE SRS COMPONENT AND
WIRING LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

ENGINE MECHANICAL 6A – 1
ENGINE
ENGINE MECHANICAL
CONTENTS
General Description . . . . . . . . . . . . . . . . . . . . 6A–2
Service Information . . . . . . . . . . . . . . . . . . . . 6A–3
Service Standard . . . . . . . . . . . . . . . . . . . . . . 6A–6
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–9
Tightening Torque . . . . . . . . . . . . . . . . . . . . . 6A–14
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . 6A–23
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . 6A–26
Engine Mount (RH) . . . . . . . . . . . . . . . . . . . . 6A–28
Engine Mount (LH). . . . . . . . . . . . . . . . . . . . . 6A–29
Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–30
Cylinder Head Cover . . . . . . . . . . . . . . . . . . . 6A–31
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . 6A–33
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . 6A–34
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . 6A–35Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . 6A–37
Cylinder Head Gasket . . . . . . . . . . . . . . . . . . 6A–39
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–43
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–48
Valve Stem Seal, Valve Spring and Adjuster . . 6A–56
Valve Clearance Adjustment. . . . . . . . . . . . . . 6A–63
Oil Rail and Injector . . . . . . . . . . . . . . . . . . . . 6A–65
Crank Case . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–68
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–70
Piston and Connecting Rod . . . . . . . . . . . . . . 6A–80
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . 6A–88
Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . 6A–94
Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . 6A–95
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–95

6A – 4 ENGINE MECHANICAL
Engine Cooling
Starting System
Cooling system Coolant forced circulation
Radiator (2 tube in row) Tube type corrugated
Heat radiation capacity J/h (kcal/h) 318 x 10
6(76000)
Heat radiation area m
2(ft2) 15.63 (1.454)
Front area m
2(ft2) 0.309 (2.029)
Dry weight N (kg/lb) 83 (8.5/18.7)
Radiator cap
Valve opening pressure kPa (kg/cm
2psi) 93.3 – 122.7 (0.95 – 1.25/13.5 – 17.8)
Coolant capacity lit (Imp.qt./US qt.) M/T 2.5 (2.2/2.6) A/T 2.4 (2.1/2.5)
Coolant pump Centrifugal impeller type
Pulley ratio 1.2
Coolant total capacity lit (Imp.qt./US qt.) 9.3 (8.2/9.8)
Model HITACHI S14-0
Rating
Voltage V 12
Output kW 2.8
Time sec 30
Number of teeth of pinion 9
Rotating direction (as viewed from pinion) Clockwise
Weight (approx.) N(kg/lb) 49 (5.0/11)
No-load characteristics
Voltage/current V/A 11/160 or less
Speed rpm 4000 or more
Load characteristics
Voltage/current V/A 8.76/300
Torque Nꞏm(kgꞏm/lbꞏft) 7.4 (0.75/5.4) or more
Speed rpm 1700 or more
Locking characteristics
Voltage/current V/A 2.5/1100 or less
Torque Nꞏm(kgꞏm/lbꞏft) 18.6 (1.9/14) or more

6A – 14 ENGINE MECHANICAL
TIGHTENING TORQUE
Timing Gear Case, Timing Gear
Nꞏm (kgꞏm/lbꞏft)
75(7.6/55)
Apply engine oil to
thread and seat 8(0.8/6)
20(2.0/14.5)
51(5.2/38)
25(2.5/18)
020RW00001

6A – 18 ENGINE MECHANICAL
Injector
Nꞏm (kgꞏm/lbꞏft)
011RX003
20Nꞏm(2.0kgꞏm/14.5 Ib ft)
6.5Nꞏm(0.7kgꞏm/5.0 Ib ft)
Recheck tightening torque
after tighten the oil rail
Apply engine oil on the
thread of stud bolts
20Nꞏm(2.0kgꞏm/14.5 Ib ft)
Tighten 30Nꞏm(3.1kgꞏm/22 Ib ft)
Then loosen it again tighten with
25Nꞏm(2.4kgꞏm/17 Ib ft)
Apply engine oil
both side