Page 2529 of 6000

7C–20CLUTCH
2. Adjust clutch padel adjusting bolt by backing it out
half a turn, and measure the clearance (
)
between the clutch pedal arm and the adjusting
bolt.
203RW010
Legend
(9) Bracket
(10) Clutch Pedal Adjusting Bolt
(11) Lock Nut
(12) Clutch Pedal Arm
3. Lock the lock nut.
Clutch Switch and Clutch Pedal Clearance (
)
0.5 mm – 1.5 mm (0.020 in – 0.059 in)
5. After adjusting the clutch pedal height, push the
clutch pedal by hand rightly to check the clutch pedal
free play (4) to within specification.
Pedal Free Play (4)
5 mm – 15 mm (0.20 in – 0.59 in)
203RW004
6. Clutch pedal engagement height inspection:
1. Operate the parking brake lever and block the
wheels.
2. Start the engine, fully step on the clutch pedal,
and move the shift lever to 1st position.
3. With the engine idling, release the clutch pedal
slowly and measure its stroke just prior to its
clutching position.
Clutch Pedal Engagement Height (14)
MIN. 30 mm (1.18 in)
7. If the measured value exceeds the specified limit,
check the following points. Repair if necessary:
Hydraulic circuit for fluid leakage or air in circuit.
Clutch disc warped.
Diaphragm spring weakened or tip of fingers worn.
Driven plate sticking on sprines.
Release bearing worn or damaged.
Master cylinder and slave cylinder worn.
203RW007
Legend
(3) Floor Panel
(14) Clutch Pedal Engagement Height
Page 2892 of 6000
0.5
L/W
3.0
B/Y
0.85
L/WC-4 10A
ELEC. IGN.
STARTER SW
(IG1)BATT.(+)
STOPLIGHT
SHIFT LOCK
SOLENOIDPARKING POSITION
DETECTING SW 1
B-32
0.85
G/W
0.85
G/W
0.85
G/Y
0.85
G/Y0.85
G/W
0.85
G/Y
42B-32B-32
B-32
6
0.5
B
2.0
B
BODY-LH
B-2
2.0
B
BODY-CTR
B-26
2.0
B
BODY-RH
B-18 AC GENERATOR
(L)5.0
W
C-14 15A
STOP, A/T CONT
5B-3213
H-15
0.85
W/G
STOPLIGHT
SW
1B-14
7
H-32
B-14
24 1
(W/O CRUISE
CONTROL)BRAKE
SW
B-13
B-13
(W/ CRUISE
CONTROL)
SHIFT LOCK CONTROLLER
D08RW659
Page 2894 of 6000
0.5
L/W
3.0
B/Y
0.5
L/WC-4 10A
ELEC. IGN.
STARTER SW
(IG1)BATT.(+)
STOPLIGHT
SHIFT LOCK
SOLENOIDPARKING POSITION
DETECTING SW 1
B-32
0.85
G/W
0.85
G/W
0.85
G/Y
0.85
G/Y0.85
G/W
0.85
G/Y
42B-32B-32
B-32
6
0.5
B
2.0
B
BODY-CTR
B-26
AC GENERATOR
(L)5.0
W
C-14 15A
STOP, A/T CONT
5B-3211
H-15
0.85
W/G
STOPLIGHT
SW
1B-14
7
H-32
B-14
24 1
(W/O CRUISE
CONTROL)BRAKE
SW
B-13
B-13
(W/ CRUISE
CONTROL)
SHIFT LOCK CONTROLLER
D08RW956
Page 3006 of 6000
D08RW725
G
H
FE
16
14 CRUISE
SETCRUISE
MAINAIR BAG ABS 4WD BRAKEEHCU:ELECTRONIC HYDRAULIC CONTROL UNIT
OIL
PRESSURE
CRUISE
CONTROL
UNIT(14)0.5
B/OI-9
H-2617
15
CRUISE
CONTROL
UNIT(13) 0.5
GR/LI-9
H-2624
2
SDM
(7) 0.5
W/RI-9
H-6216
2
EHCU
(16)
OIL PRESSURE
SWBRAKE
FLUID
SWPARKING
BRAKE
SW
0.5
YI-10
H-1618
19
4WD
CONTROL
UNIT(19)/
FRT
AXLESW(2)
OR
4WDSW(1)0.5
LGI-9
H-2722
22
12
1 0.5
LB
0.5
LB0.5
B/P
0.5
B0.5
B/P0.5
B/P
0.5
LBI-9
H-9
H-6
E-14
1
8 9
213
1
FENDER-RH0.5
B/PI-9
H-16
C-15
C-39 C-15H-26
B-27
METER
Page 3012 of 6000
D08RW733
G
FE
18
14 CRUISE
SETCRUISE
MAINAIR BAG ABS BRAKEEHCU:ELECTRONIC HYDRAULIC CONTROL UNIT
OIL
PRESSURE
CRUISE
CONTROL
UNIT(14)0.5
B/OI-9
H-2619
15
CRUISE
CONTROL
UNIT(13) 0.5
GR/LI-9
H-262
2
SDM
(7) 0.5
W/RI-9
H-6216
2
EHCU
(16)
OIL PRESSURE
SWBRAKE
FLUID
SWPARKING
BRAKE
SW
0.5
YI-10
H-1620
22
12
1 0.5
LB
0.5
LB0.5
B/P
0.5
B0.5
B/P0.5
B/P
0.5
LBI-9
H-9
H-6
E-17
1
8 9
213
1
FENDER-RH0.5
B/PI-9
H-16
C-15
C-39 C-15H-26
B-27
METER
Page 3018 of 6000
D08RW737
BRAKE EHCU:ELECTRONIC HYDRAULIC CONTROL UNIT
SEDIMENTER 4WD
BRAKE
FLUID
SWPARKING
BRAKE
SW
18
19
4WD
CONTROL
UNIT(19)
FRT AXLE
SW(2)4WD
SW(1)0.5
LG
0.5
LG 0.5
LG 0.5
LGI-9
H-2723
7
2 0.5
V
0.3
V0.5
B/P
0.85
B/P
0.5
B0.5
B/P0.5
B/P I-9
H-9
H-674
1
8 9
213
1
FENDER-RH0.5
B/PI-9
H-16
C-15
C-39 C-15FUEL
FILTER
SW
0.5
B1
2
FENDER-L HC-16 C-67
VACUUM
SW
1
C-68H-26
B-27
METER
Page 3026 of 6000
D08RW926
G
H
FE
16
13 CRUISE
SETCRUISE
MAINAIR BAG ABS 4WD BRAKEEHCU:ELECTRONIC HYDRAULIC CONTROL UNIT
OIL
PRESSURE
CRUISE
CONTROL
UNIT(14)0.3
B/OI-9
H-4817
12
CRUISE
CONTROL
UNIT(13) 0.3
GR/LI-9
H-4824
2
SDM
(7)SDM
(20) 0.5
W/RI-9
H-6216
18
EHCU
(16)
OIL PRESSURE
SWBRAKE
FLUID
SW SEAT
BELT
SWPARKING
BRAKE
SW
0.5
YI-10
H-1618
22
4WD
CONTROL
UNIT(19)/
FRT AXLE
SW(2)
OR
4WD SW(1)0.5
LGI-9
H-2522
16
12
1 0.5
LB
0.5
LB0.5
B/P
0.85
B0.5
B/P0.5
B/P
0.5
LBI-9
H-9
H-6
E-1
SEAT
BELT
2
11 0.3
L
0.5
L
2.0
B2.0
B2.0
B 0.5
BI-9
B-24 H-25
1
2 H-244
1
2 17
215
1
FENDER-LH0.5
B/PI-9
H-9
C-15
C-16
BODY-CTR BODY-LH BODY-RHB-26
B-18B-2C-15H-25
B-27
METER
Page 3032 of 6000
D08RW914
H
SEAT
BELT
SW
BODY-LH
B-18
BODY-CTRBODY-RH
B-2
2
11 0.3
L
0.5
L
2.0
B 2.0
B 2.0
B 0.5
BI-9
B-24 H-25
1
B-24
SEAT
BELT
B-262
BRAKE EHCU:ELECTRONIC HYDRAULIC CONTROL UNIT
SEDIMENTER 4WD
BRAKE
FLUID
SWPARKING
BRAKE
SW
18
22
4WD
CONTROL
UNIT(19)
FRT AXLE
SW(2)4WD
SW(1) SDM
(20)0.5
LG
0.5
LG 0.5
LG 0.85
LGI-9
H-2523
20
2 0.5
V
0.3
V0.5
B/P
0.85
B/P
0.5
B0.5
B/P0.5
B/P I-9
H-9
H-674
1
3 17
215
1
FENDER-LH0.5
B/PI-9
H-9
C-15
C-16 C-15FUEL
FILTER
SW
0.5
B1
2
FENDER-L HC-16 C-67
VACUUM
SW
1
C-68H-25
B-27
METER