1998 OPEL FRONTERA coolant

7A–23 AUTOMATIC TRANSMISSION (4L30–E)
Stall Test
The stall test allows you to check the transmission for
internal abrasion and the one way clutch for slippage.
Torque converter performance can also be evaluated.
The stall test results together with the road test results will
identify transmission components requiring servicing or
adjustment.
Stall Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid. Replenish if
necessary.
2. Block the wheels and set the parking brake.
3. Connect a tachometer to the engine.
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 – 80
C (158 –
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the “D” range.
7. Gradually push the accelerator pedal to the floor.
The throttle valve will be fully open.
Note the engine speed at which the tachometer
needle stabilizes.
Stall Speed : 2,100
150 rpm
NOTE: Do not continuously run this test longer than 5
seconds.
8. Release the accelerator pedal.
9. Place the selector in the “N” range.
10. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
11. Repeat Steps 7 – 10 for the “3”, “2”, “L” and “R”
ranges.
Line Pressure Test
The line pressure test checks oil pump and control valve
pressure regulator valve function. It will also detect oil
leakage.
Line Pressure Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid.
Replenish if required.
2. Block the wheels and set the parking brake.
3. Remove the pressure detection plug at the left side of
the transmission case.
Set 5–8840–0004–0 pressure gauge and adapter to
the pressure detection plug hole.
241RS001
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 – 80
C (158 –
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the “D” range.
7. Note the pressure gauge reading with the engine
idling.
8. Gradually push the accelerator pedal to the floor. The
throttle valve will be fully open.
Note the pressure gauge reading with the accelerator
pedal fully depressed.
NOTE: Do not continuously run this test longer than 5
seconds.
9. Release the accelerator pedal.
10. Place the selector in the “N” range.
11. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
12. Repeat Steps 7 – 11 for the “3”, “2”, “L”, and “R”
ranges.
13. Install a pressure detection plug to the transmission
case, applying recommended thread locking agent
(LOCTITE 242) or its equivalent to thread of plug.
Make sure that thread is cleaned before applying
locking agents.
14. Tighten the pressure detection plug to the specified
torque.
Torque:9–14Nꞏm(0.9–1.4kgꞏm/7–10lbft)

7A–56
AUTOMATIC TRANSMISSION (4L30–E)
56. Connect wiring harness harness assembly (52) to
converter clutch solenoid, force motor, and 5 pin
connector.
57. Install oil pan gasket, adapter case oil pan (53), and
twelve 10 mm screws.
Torque: 11 N
m (1.1 kgꞏm/96 lb in)
Rotate transmission, with bottom pan facing down.
58. Install mode switch (54), two 10 mm screws, selector
lever nut, and cover.
10 mm screw
Torque: 13 N
m (1.3 kgꞏm/113 lb in)
Nut
Torque: 23 N
m (2.3 kgꞏm/17 lb ft)
Adjust using setting tool, refer to Mode Switch in
this section.
59. Install O–ring (55) on turbine shaft.60. Install torque converter (56)
The converter assembly must be replaced under any
of the following conditions:
a. Evidence of damage to the pump assembly.
b. Metal particles are found after flushing the cooler
lines.
c. External leaks in hub weld area.
d. Converter pilot broken, damaged, or poor fit into
crankshaft.
e. Converter hub scored or damaged.
f. Internal failure in stator.
g. Contamination from engine coolant.
h. Excess end play.Rotate transmission, bell housing up. Spin
converter to insure proper fit.
61. Fill transmission through the overfill screw hole of oil
pan, using ATF DEXRON
–III. Refer to Changing
Transmission Fluid in this section.
241RW016

7A1–10
TRANSMISSION CONTROL SYSTEM (4L30–E)
Functions of Input / Output Components
ComponentsFunction
Speed sensor
(fixed to transmission
(T/M))Senses rotation of output shaft and feeds the data to Powertrain Control Module
(PCM).
Throttle position sensor
(TPS)
(fixed to engine)Senses the extent of throttle valve opening and the speed of the throttle valve
lever motion to open the valve. Feeds the data to PCM.
I
N
Brake Switch (SW)
(fixed to brake pedal)Senses whether the driver has pressed the brake pedal or not and feeds the
information to PCM.
N-
P
U
Kickdown SW
(fixed to accelerator pedal)Senses whether the driver has pushed the accelerator pedal fully or not, and
feeds the information to PCM.
U
TMode SW (fixed to T/M)Senses the select lever position, and feeds the information to PCM.

S
I
Power drive SW
(fixed to front console)Senses whether the driver has selected the power mode, and feeds the informa-
tion to PCM.
I
G-T/M oil temp. sensorSenses the T/M oil temperature and feeds the data to PCM
N
A
L
Engine coolant tempera-
ture sensorSenses the engine coolant temperature, and feeds the data to PCM.
LEngine speed signalFeeds the signals monitoring engine speed to PCM from crank angle sensor.
Air conditioning informationSenses whether the air conditioner has been switched on or not, and feeds the
information to PCM.
Winter switch (fixed to front
console)Senses whether the driver has selected the winter mode, and feeds the informa-
tion to PCM.
Cruise controller * (Over-
drive OFF signal)Downshift takes place when Overdrive OFF signal is received from auto cruise
control unit.
S
Shift solenoid A, BSelects shift point and gear position suited to the vehicle running condition on
the basis of PCM output.
O
S
O-
L
Band apply solenoidControls oil flow suited to the vehicle running condition on the basis of PCM out-
put.
O
U
T-
P
E-
N
O
Torque Converter
Clutch solenoidControls clutch engagement/disengagement suited to the vehicle running condi-
tion on the basis of PCM output.
P
U
T

O
I
DForce motor
(Pressure regulator
valve)Adjusts the oil pump delivery pressure to line pressure suited to the vehicle run-
ning condition on the basis of PCM output.

S
I
Power drive mode lampInforms the driver whether the vehicle is in power mode or not.
I
G-Winter drive mode lampInforms the driver whether the vehicle is in winter mode or not.G
N
A
L
T/M monitor lamp
(“CHECK TRANS”)Informs the driver of failure in the system.
LATF warning lampLights when ATF oil temperature rises.
ABS signal *When the select lever is at “Reverse” or “L” range, sends a signal to the ABS
controller as one of the ABS control conditions.
* If equipped

C-2E-61
C-22
C-23
C-2
E-64
E-6
E-6
PCM : POWERTRAIN CONTROL MODULE
P C M
0.85
R/Y0.85
GR
JOINT
CONNECTOR0.5
L/R B1 D9 F8
0.85
R/Y
0.8
G/W
C-2
H-6
H-6 0.85
GR0.85
GR/B
0.8
G0.8
R
H-6
C-1
C-2
C-3
C-2
E-7
E-7
E-7 234
312
MAP SENSOR
C-3E9
C-2
H-5 0.5
GR
0.8
G0.8
L/R
H-5
C-2
E-20
E-20 15 16
21
C-1A5
C-2H-44
ENGINE
COOLANT
TEMPERATURE
SENSORIDLE AIR
CONTROL VALVEVEHICLE
SPEED
SENSOR
(METER)
0.85
L
0.8
L
C-1A6
C-2H-43 0.85
L/W
0.8
L/W
C-1A8
C-2H-42
AB0.85
L/R
0.8
L/R
C-1A7
C-2D7
C-2
H-41 0.85
L/B
0.8
L/B
0.85
B/P 0.85
B/P0.5
LG/W
0.5
LG/W 20 15 12
18 14 13 17
C-88
5
I-10I-10
21
FENDER-RH(W/TOD)
5
I-10
5C-3918H-1612H-9I-919
D08RW907

C-2E-61
C-22
C-23
C-2
E-64
E-6
E-6
PCM : POWERTRAIN CONTROL MODULE
P C M
0.85
R/Y0.85
GR
JOINT
CONNECTOR0.5
L/R B1 D9 F8
0.85
R/Y
0.8
G/W
C-2
H-6
H-6 0.85
GR0.85
GR/B
0.8
G0.8
R
H-6
C-1
C-2
C-3
C-2
E-7
E-7
E-7 234
312
MAP SENSOR
C-3E9
C-2
H-5 0.5
GR
0.8
G0.8
L/R
H-5
C-2
E-20
E-20 15 16
21
C-1A5
C-2H-44
ENGINE
COOLANT
TEMPERATURE
SENSORIDLE AIR
CONTROL VALVEVEHICLE
SPEED
SENSOR
(METER)
0.85
L
0.8
L
C-1A6
C-2H-43 0.85
L/W
0.8
L/W
C-1A8
C-2H-42
AB0.85
L/R
0.8
L/R
C-1A7
C-2D7
C-2
H-41 0.85
L/B
0.8
L/B
0.85
B/P 0.85
B/P0.5
LG/W
0.5
LG/W 20 15 12
18 14 13 17
C-88
FENDER-RH
5
I-10
3C-391H-1614H-9I-919
D08RW906

D08RW722
3C-3910
H-42
0.5
B/R0.5
B/R 0.5
B/R
B
D
C
A
FENDER-RH
H-104
M-10
2
A
I 0.5
L/Y0.5
L/Y0.5
L/Y
1M-109
H-103
H-9
0.5
LG/W0.5
LG/W
0.5
LG/W0.5
LG/W 0.5
LG/W0.5
R/W
SPEEDO-
METER
RESET
SWTACHOMETERENGINE
COOLANT
TEMPERATURE
GAUGEFUEL
GAUGEOIL
PRESSURE
GAUGE FUSE C-15
3M-10125
H-9
11
H-10
VEHICLE
SPEED SENSOR
I-10
0.5
Y/B0.5
Y/B0.5
Y/B
1
E-191 4
H-24
11
H-6
I-10
2H-8
PCM
(D7)CRUISE CONTROL
UNIT(9)0.5
B/R
15H-9
PCM
(C10)9
I-9
0.5
Y/R
14
H-2520
I-10
ENGINE
COOLANT
TEMPERATURE
UNIT
0.5
Y/G0.5
Y/V0.5
Y/B
1
E-217 19
H-9
10
H-6
I-10
OIL
PRESSURE
UNIT
8I-10METER
ODO/TRIP
METER

D08RW731
3C-3910
H-42
0.5
B/R0.5
B/R 0.5
B/R
B
D
C
A
FENDER-RH
H-104
M-10
2
A
I 0.5
L/Y0.5
L/Y0.5
L/Y
1M-109
H-103
H-9
0.5
LG/W0.5
LG/W
0.5
LG/W0.5
LG/W 0.5
LG/W0.5
R/W
SPEEDO-
METER
RESET
SWTACHOMETERENGINE
COOLANT
TEMPERATURE
GAUGEFUEL
GAUGE FUSE C-15
3M-10125
H-9
11
H-10
VEHICLE
SPEED SENSOR
I-10
0.5
Y/B0.5
Y/B0.5
Y/B
1
E-191 9
H-24
11
H-6
I-10
2H-8
PCM
(D7)CRUISE CONTROL
UNIT(9)0.5
B/R
15H-9
PCM
(C10)9
I-9
0.5
Y/R
14
H-2520
I-10
ENGINE
COOLANT
TEMPERATURE
UNIT
8I-10METER
ODO/TRIP
METER

D08RW738
6C-3910
H-41
0.5
B/R0.5
B 0.5
B/R
FENDER-RH
H-514
E-20
2
0.5
Y 0.5
L/Y0.5
L/Y
1E-2016
H-5
H-93
0.5
LG/W0.5
LG/W
0.3
LG/W0.3
LG/W 0.5
LG/W0.5
R/W
SPEEDO-
METER
RESET
SWTACHOMETERENGINE
COOLANT
TEMPERATURE
GAUGEFUEL
GAUGEOIL
PRESSURE
GAUGE FUSE C-15
3E-20125
H-9
15
H-5
VEHICLE
SPEED SENSOR
I-10
0.5
Y/B0.5
Y/B0.5
Y/B
1
E-191 4
H-24
4
H-5
I-10
QOS-III
CONTROL
UNIT
(9)QOS/EGR
CONTROL
UNIT
(16)0.5
BR
0.5
BR
0.5
BR
0.5
BP15
H-9
6
H-49
I-9
1
E-36
0.5
Y/R
14
H-2520
I-10
ENGINE
COOLANT
TEMPERATURE
UNIT TACHO
SENSOR
0.5
Y/V0.5
LB 0.5
Y/V0.5
Y/B
1
E-217 19
H-9
2
H-5
2E-23
H-5
0.5
BP 0.5
BP6C-39
FENDER-RH4
H-42
I-10
OIL
PRESSURE
UNIT
8I-10METER
ODO/TRIP
METER
E-36
2
10
H-4