SEATS8G–9
Power Seat Assembly
General Description
The circuit consists of the power seat switch, front tilt
motor (driver’s seat only), rear tilt motor (driver’s seat
only), slide motor and the recliner motor.The power seat switch has a tilt & slide switch and a
recliner switch.
The motor built in the seat can be actuated by operating
these switches to move the seat to desired position,
independent of the position of the starter switch.
Disassembled View
750RS011
Legend
(1) Reclining Device
(2) Inner Cover
(3) Rear Cover
(4) Armrest Assembly
(5) Inner Lower Cover
(6) Pad & Frame Assembly
(7) Trim Cover
(8) Front Lower Cover
(9) Front Cover
(10) Power Seat Harness
(11) Outer Lower Cover(12) Adjuster Assembly
(13) Seat Cushion Assembly
(14) Connecting Shaft
(15) Outer Cover Fixing Screws
(16) Switch Assembly
(17) Outer Cover
(18) Switch Knob
(19) Outer Cover Cap
(20) Back Board Assembly
(21) Guide Holder
(22) Trim Cover
(23) Pad Assembly
SEATS8G–13
Front Tilt Motor / Rear Tilt Motor / Slide Motor / Recliner Motor
Parts Location
750RS027
Legend
(1) Tilt Motor
(2) Slide Motor
(3) Tilt Motor
750RS028
Legend
(4) Recliner Motor
Removal and Installation
Refer to the Power Seat Assembly disassembly and
reassembly steps in this section.
SUN ROOF/CONVERTIBLE TOP8I–1
BODY AND ACCESSORIES
SUN ROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution 8I–1. . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass 8I–2. . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass and Associated Parts 8I–2. . . .
Removal 8I–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Deflector 8I–4. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–4. . . . . . . . . . . . . . . . . . . .
Removal 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Frame Complete Assembly 8I–6. . . . . .
Sun Roof Frame Complete Assembly and
Associated Parts 8I–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–7. . . . . . . . . . . . . . . . . . . .
Disassembly 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . Reassembly 8I–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Front Side) 8I–9. . . . . . . . .
Sun Roof Drain Hose (Front Side) and
Associated Parts 8I–9. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Rear Side) 8I–10. . . . . . . . .
Sun Roof Drain Hose (Rear Side) and
Associated Parts 8I–10. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Switch 8I–11. . . . . . . . . . . . . . . . . . . . . . . .
General Description 8I–11. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Motor 8I–12. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8I–12. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
SUN ROOF/CONVERTIBLE TOP8I–7
5. Remove two sun roof frame complete assembly fixing
nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.
NOTE: Be sure to remove the frame complete while
supporting it.
Installation
1. Tighten the sun roof frame complete assembly fixing
bolts and nuts to the specified torque.
Torque: 10 Nꞏm(1.0 kgꞏm/87 lb in)2. After installing the frame complete, loosen the sun
roof glass fixing nuts and adjust the sun roof glass
setting position.
Refer to the Sun Roof Glass installation steps in this
section.
3. Install the sun roof drain hose.
4. Install the headlining.
Disassembled View
665RW033
Legend
(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector
Disassembly
1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then
remove the sun roof deflector.
3. Remove the sunshade.
Refer to the Sunshade in this section.
4. Close the sun roof, remove the decoration cover and
the fixing screws and then remove the sun roof glass.5. If the shims are used between the sun roof set plate
and the glass, note the number of the shims.
6. Disconnect the sun roof motor connector, remove the
sun roof fixing nuts and screws, and then remove the
sun roof motor.
8I–8SUN ROOF/CONVERTIBLE TOP
7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and
guide rail fixing nuts(5).
9. Prying the guide rail a little with a screwdriver, draw
the outer tube out of the grommet(3).
At this time, the inner cable(4) remains on the frame
assembly.
10. Remove the sun roof frame assembly.
665RS012
Reassembly
To reassembly, follow the disassembly steps in the
reverse order, noting the following points.
1. When installing the motor or drive unit, set the sun
roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).
2. When installing the sun roof glass(1) to the sun roof
set plate, insert the original shims in the same position
before removing the sun roof glass.
665RS013
SUN ROOF/CONVERTIBLE TOP8I–11
2. Insert the drain hose from inside of vehicle, restore
routing, and fix with new soft tape and clip.
If the grommet is removed during removal of drain
hose, insert the grommet into drain hose from outside
of the vehicle, and install on the body panel, avoiding
any twisting.
3. After installing the drain hose, install the trim while
taking care not to crush the drain hose.
Also, care should be taken not to allow the drain hose
connected to the pipe to be caught in.4. Test the drain condition.
5. The protrusion of the drain hose from the body panel
must be within 50 mm (2.0 in). If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).
Sun Roof Switch
General Description
Sun roof operation can be controlled by pushing
continuously the sun roof switch to activate the sun roof
control unit and sun roof motor.
While the switch is being pushed to the “OPEN” side, the
sun roof stops about 165 mm (6.5 in) before fully open
position. Push the switch again to the “OPEN” side to
open it fully. When the switch is being continuously
pushed to the “CLOSE” side, the sun roof stops about
180 mm (7.1 in) short of the fully closed position and
remains in this state. Push the switch again to the
“CLOSE” side to close it completely.
Removal
1. Disconnect the battery ground cable.
2. Pull down the switch housing(2) and disconnect the
sun roof switch and map light connectors to remove
the sun roof switch(1).
805RS002
Installation
To install, follow the removal steps in the reverse order.
8I–12SUN ROOF/CONVERTIBLE TOP
Sun Roof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining(2).
Refer to the Headlining removal steps in Body
Structure section.
3. Disconnect the connector, and remove three nuts and
two screws to remove the sun roof motor(1).
665RS027
Installation
To install, follow the removal steps in the reverse order.
Main Data and Specifications
Torque Specifications
ApplicationNꞏmkgꞏmlb ftlb in
Sun Roof Frame Complete Assembly Fixing Bolts101.0—87
Sun Roof Glass Fixing Screws101.0—87
8J–2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SꞏWꞏB) 8J–33. . .
Quarter Flipper Glass Assembly and
Associated Parts 8J–33. . . . . . . . . . . . . . . . . . . . . .
Removal 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) 8J–34. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH) 8J–36. . . . . . . . . . . . . . . . .
Parts Location 8J–36. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box 8J–37. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts 8J–37.
Remove 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J–37. . . .
Removal 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J–38. . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J–38
Installation 8J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror 8J–38. . . . . . . . . . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . .
Removal and Installation 8J–38. . . . . . . . . . . . . . .
Power Window System 8J–39. . . . . . . . . . . . . . . . . .
General Description 8J–39. . . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation 8J–39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation 8J–40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J–41. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.