Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.
lGrasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver's position).
CAUTION:
Be sure aiming switch is set to ``0'' when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.
GEL187
SEL226P
HEADLAMP Ð Conventional Type Ð
EL-49
System Description
OPERATION
Headlamp system on vehicles for North Europe contains a daytime light system. The unit operates to illu-
minate headlamps low beam, parking, tail, license lamps and illuminations automatically in the following
conditions.
lThe engine is running with lighting switch in OFF position.
When the any of following conditions exists, the daytime light operation will be canceled.
lIgnition switch is in any position other than ON
lEngine is stopped
lLighting switch is turned to 1st or 2nd position.
If the daytime light system is canceled, lighting switch operations are the same as for conventional light sys-
tem.
DAYTIME LIGHT IS OPERATING
(With engine running and lighting switch in OFF position)
With engine running, power is supplied
lfrom alternator terminal L
lthrough daytime light control unit terminalV8
lto base of transistor-2 in the daytime light control unit.
The transistor-2 supplies ground path to all relays. Then the relays energize to illuminate lamps.
SEL667V
HEADLAMP Ð Daytime Light System Ð
EL-51
Trouble Diagnoses
DAYTIME LIGHT CONTROL UNIT INSPECTION TABLE
Terminal No. ConnectionsINPUT (I)/
OUTPUT (O)Operated conditionVoltage (V)
(Approximate
values)
1Power source for illumi-
nation & tail lampÐÐ12
2Power source for head-
lamp LHÐÐ12
3Power source for head-
lamp RHÐÐ12
4 Headlamp RH OON (daytime light operating*) 12
OFF 0
5 Headlamp LH OON (daytime light operating*) 12
OFF 0
6 Start signal I Ignition switchSTART 12
ON, ACC or OFF 0
7 Power source Ð Ignition switchON or START 12
ACC or OFF 0
8 Alternator ``L'' terminal I EngineRunning 12
Stopped 0
9 Ground Ð Ð Ð
10 Illumination & tail lamp OON (daytime light operating*) 12
OFF 0
11 Lighting switch I1STz2ND position 12
OFF 0
*: Daytime light operating: Lighting switch in ``OFF'' position with engine running.
Bulb Replacement
Refer to ``HEADLAMP'' (EL-49).
Aiming Adjustment
Refer to ``HEADLAMP'' (EL-49).
HEADLAMP Ð Daytime Light System Ð
EL-57
Before starting trouble diagnoses below, perform PRELIMINARY CHECK, EL-98.
SYMPTOM CHART 1 (MALFUNCTION IS INDICATED IN DIAGNOSIS MODE)
Symptom Possible causes Repair order
Speedometer and/or odo/trip
meter indicate(s) malfunction
in Diagnosis mode.
lSpeedometer (Unified meter control unit)lReplace speedometer (unified meter control unit).
Multiple meter/gauge indicate
malfunction in Diagnosis
mode.
One of tachometer/fuel gauge/
water temp. gauge indicates
malfunction in Diagnosis
mode.
lMeter/GaugelSpeedometer (Unified meter control unit)1. Check resistance of meter/gauge indicating malfunction. If
the resistance is NG, replace the meter/gauge. Refer to
``METER/GAUGE RESISTANCE CHECK'', EL-103.
2. If the resistance is OK, replace speedometer (unified meter
control unit).
SYMPTOM CHART 2 (NO MALFUNCTION IS INDICATED IN DIAGNOSIS MODE)
Symptom Possible causes Repair order
Speedometer and odo/trip
meter are malfunctioning.1. Sensor
- Speedometer, Odo/Trip meter
2. FPC connector
3. Speedometer (Unified meter control unit)1. Check vehicle speed sensor.
INSPECTION/VEHICLE SPEED SENSOR (Refer to EL-101.)
2. Check FPC connector. Refer to ``FLEXIBLE PRINT CIRCUIT
(FPC)'', EL-97.
3. Replace speedometer (unified meter control unit).
Multiple meter/gauge are mal-
functioning. (except
speedometer, odo/trip meter)1. FPC connector
2. Speedometer (Unified meter control unit)1. Check FPC connector. Refer to ``FLEXIBLE PRINT CIRCUIT
(FPC)'', EL-97.
2. Replace speedometer (unified meter control unit).
One of tachometer/fuel gauge/
water temp. gauge is malfunc-
tioning.1. Sensor/Engine revolution signal
- Tachometer
- Fuel gauge
- Water temp. gauge
2. FPC connector
3. Speedometer (Unified meter control unit)1. Check the sensor for malfunctioning meter/gauge.
INSPECTION/ENGINE REVOLUTION SIGNAL (Refer to
EL-101.)
INSPECTION/FUEL TANK GAUGE (Refer to EL-102.)
INSPECTION/THERMAL TRANSMITTER (Refer to EL-102.)
2. Check FPC connector. Refer to ``FLEXIBLE PRINT CIRCUIT
(FPC)'', EL-97.
3. Replace speedometer (unified meter control unit).
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont'd)
EL-99
INSPECTION/VEHICLE SPEED SENSOR
CHECK VEHICLE SPEED SENSOR
OUTPUT.
1. Remove vehicle speed sensor from
transmission.
2. Check voltage between combination
meter terminals
V8andV10while
quickly turning speed sensor pinion.
Voltage: Approx. 0.5V
NG
cOK
Vehicle speed sensor is
OK.
CHECK VEHICLE SPEED SENSOR.
Check resistance between vehicle speed
sensor terminals
V1andV2.
Resistance: Approx. 250W
OK
cNG
Replace vehicle speed
sensor.
Check harness or connector between
speedometer and vehicle speed sensor.
INSPECTION/ENGINE REVOLUTION SIGNAL
(Models with tachometer)
Engine Check itemTerminals
ExplanationÅ@
Injection
DC voltage
V9V26
Higher rpm = Higher voltage
Lower rpm = Lower voltage
Voltage should change with
rpm. Diesel
(TD25)
Carburetor AC voltage
If NG, check the following.
Engine Check item
Injection
lHarness for open or short and connection
Carburetor
lHarness for open or short and connection
lResistor etc.
Diesel
lHarness for open or short and connection
lEngine revolution sensor etc.
SEL167V
SEL118V
SEL168V
.
.
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont'd)
EL-101
Electrical Components Inspection
FUEL WARNING LAMP SENSOR CHECK
lIt will take a short time for the bulb to light.
OIL PRESSURE SWITCH CHECK
Oil pressure
kPa (bar, kg/cm2, psi)Continuity
Engine startMore than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)NO
Engine stopLess than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)YES
Check the continuity between the terminals of oil pressure switch
and body ground.
DIODE CHECK
lCheck continuity using an ohmmeter.
lDiode is functioning properly if test results are as shown in
the figure at left.
NOTE: Specification may vary depending on the type of
tester. Before performing this inspection, be sure to
refer to the instruction manual for the tester to be
used.
lDiodes for warning lamps are built into the combination meter
printed circuit.
GEL191
MEL425F
SEL901F
GEL192
WARNING LAMPS
EL-116
Trouble Diagnoses
Symptom Possible causes Repair order
Radio inoperative (no digital
display and no sound from
speakers).1. 10A fuse
2. Poor radio case ground
3. Radio1. Check 10A fuse (No.
18, located in fuse block). Turn igni-
tion switch ON and verify battery positive voltage is present
at terminal
V10of radio.
2. Check radio case ground.
3. Remove radio for repair.
Radio controls are operational,
but no sound is heard from
any speaker.1. Radio output
2. Radio1. Check radio output voltages.
2. Remove radio for repair.
Radio presets are lost when
ignition switch is turned OFF.1. 7.5A fuse
2. Radio1. Check 7.5A fuse (No.
6, located in fuse block) and verify
battery positive voltage is present at terminal
V6of radio.
2. Remove radio for repair.
Individual speaker is noisy or
inoperative.1. Speaker
2. Radio output
3. Speaker circuit
4. Radio1. Check speaker.
2. Check radio output voltages.
3. Check wires for open or short between radio and speaker.
4. Remove radio for repair.
Radio stations are weak or
noisy.1. Antenna
2. Poor radio ground
3. Radio1. Check antenna.
2. Check radio ground.
3. Remove radio for repair.
Radio generates static noise
with engine running.1. Poor radio ground
2. Loose or missing ground bonding straps
3. Ignition condenser or rear window defogger
noise suppressor condenser
4. Alternator
5. Ignition coil or secondary wiring
6. Radio1. Check radio ground.
2. Check ground bonding straps.
3. Replace ignition condenser or rear window defogger noise
suppressor condenser.
4. Check alternator.
5. Check ignition coil and secondary wiring.
6. Remove radio for repair.
Radio generates static noise
with accessories on (switch
pops and motor noise).1. Poor radio ground
2. Antenna
3. Accessory ground
4. Faulty accessory1. Check radio ground.
2. Check antenna.
3. Check accessory ground.
4. Replace accessory.
SPEAKER INSPECTION
1. Disconnect speaker harness connector.
2. Measure the resistance between speaker terminals
V1andV2.
lThe resistance should be2-4W.
3. Using jumper wires, momentarily connect a 9V battery between speaker terminals
V1andV2.
lA momentary hum or pop should be heard.
ANTENNA INSPECTION
Using a jumper wire, clip an auxiliary ground between antenna and body.
lIf reception improves, check antenna ground (at body surface).
lIf reception does not improve, check main feeder cable for short circuit or open circuit.
RADIO INSPECTION
All voltage inspections are made with:
lIgnition switch ON or ACC
lRadio ON
lRadio connected (If removed for inspection, supply a ground to the case using a jumper wire.)
AUDIO
EL-142
CATS (Code) System/For Europe RHD
NOTE:
lThis system is used for code indicator-equipped radios on all models.
lThe Europe LHD model with KA24E engine has a NATS-linked anti-theft function with radio as
optional equipment that renders the code system inoperable.
DESCRIPTION
By using a personal 4-digit code known only to the vehicle owner, the possibility of the audio unit being sto-
len is effectively reduced, because without the code the unit can not be activated. When in normal use, the
unit is unlocked and accessible in the usual way.
If however, someone attempts to remove the unit or the battery cable is disconnected, the anti-theft system
activates and the unit ``locks''. The only way it can be unlocked is by entering a personal code number known
only by the owner.
UNLOCKING THE UNIT (How to enter a personal code number)
lIf the battery supply to the vehicle is interrupted by accident for some reason, the unit will lock.
To unlock the unit, proceed as follows:
1. Press the power/volume control knob to turn the unit on.
2. ``CODE IN'' is displayed.
3. Input your personal code by pressing the preset buttons (1 to 4).
4. Press the
button.
5. If the entered code number is correct, the radio turns on.
When the code is incorrect
1. If the entered code is incorrect, the unit becomes inoperable for 10 seconds for the first three attempts,
then the code input mode is automatically set (``CODE IN'' is displayed).
2. If the code is incorrect the fourth time, the unit becomes inoperable for 60 minutes and ``
'' is dis-
played. After 60 minutes, the code input mode is automatically set (``CODE IN'' is displayed).
NOTE:
If the above is repeated 17 times, the unit will lock and ``LOCKED'' is displayed.
3. After ``LOCKED'' is displayed, radio can be returned to the code input mode only within three attempts
as follows. (Only three attempts are allowed to unlock the unit.)
a. Press the power/volume control knob while pushing both the MOD and TA switches.
b. The unit then returns to the code input mode.
CAUTION:
If the third attempt is unsuccessful, the unit will lock permanently.
AUDIO
EL-143