Page 40 of 54
Inspection
CONTACT SURFACES
1. Clean the disassembled parts in suitable solvent and blow dry
with compressed air.
2. If following surfaces are found with burrs or scratches, smooth
with oil stone.
V1Differential case A
V2Differential case B
V3Side gear thrust washer
V4Side gear
V5Pinion mate thrust washer
V6Pinion mate gear
V7Pinion mate shaft
ACTUATOR OPERATION
Apply a vacuum pressure of 66.7 kPa (667 mbar, 500 mmHg, 19.69
inHg) and check its operation and leakage within 10 seconds.
SPD842
SPD906
DIFFERENTIAL LOCK
PD-39
Page 53 of 54

2F100H
Thickness mm (in) Color Part number1.95 (0.0768) White 37146-61502
1.98 (0.0780) Yellow 37147-61502
2.01 (0.0791) Red 37148-61502
2.04 (0.0803) Green 37149-61502
2.07 (0.0815) Blue 37150-61502
2.10 (0.0827) Light Brown 37151-61502
2.13 (0.0839) Pink 37146-61503
2.16 (0.0850) Gold 37147-61503
2.19 (0.0862) Black 37148-61503
2.22 (0.0874) Color less 37149-61503
Final Drive
GENERAL SPECIFICATIONS
Body type Wagon Hardtop
Engine RD28ETi
Transmission M/T
Front ®nal drive [All] Standard
H233B
2-pinion
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity (Approx.) !(Imp pt) 5.4 (9-1/2)
Rear ®nal drive
[Grade] Optional Standard Standard Optional
H233B H233B
Diff. lock 4 pinion 4 pinion Diff. lock
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity
(Approx.) !(Imp pt) Without diff.
lock 2.4 (4
-1/4)2.4 (4-1/4)
With diff.lock 3.0 (5-1/4) 3.0 (5-1/4)
With LSD model
Body type Wagon Hardtop
Engine RD28ETi
Transmission All M/T
Rear ®nal drive
[Grade] H233B
LSD
Gear ratio 4,625
Number of teeth
(ring gear/drive
pinion) 37/8
Oil capacity
(Approx.) !(Imp pt) 2.1 (3-3/4)
INSPECTION AND ADJUSTMENT
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Side gear adjustment (without LSD)
Side gear backlash
(Clearance between side gear to
differential case) mm (in) 0.15 - 0.20 (0.0059 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 1.75 (0.0689)
1.80 (0.0709)
1.85 (0.0728) 38424-T5000
38424-T5001
38424-T5002
SERVICE DATA AND SPECIFICATIONS (SDS)
Propeller Shaft (Cont'd)
PD-52
Page 54 of 54

Ð Additional service for LSD model Ð
Differential torque adjustment
Differential torque
Nzm (kg-m, ft-lb)108 - 137
(11 - 14, 80 - 101)
Number of discs and plates
Friction disc
Friction plate
Spring plate4
4
4
Wear limit of plate and disc
mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in)0.08 (0.0031)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc1.48 - 1.52
(0.0583 - 0.0598)38433-C6000
(Standard type)
1.58 - 1.62
(0.0622 - 0.0638)38433-C6001
(Adjusting type)
Friction plate1.48 - 1.52
(0.0583 - 0.0598)38432-C6000
Spring disc1.48 - 1.52
(0.0583 - 0.0598)38436-C6000
Spring plate1.48 - 1.52
(0.0583 - 0.0598)38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
2.58 (0.1016)
2.61 (0.1028)
2.64 (0.1039)
2.67 (0.1051)
2.70 (0.1063)
2.73 (0.1075)
2.76 (0.1087)
2.79 (0.1098)
2.82 (0.1110)
2.85 (0.1122)
2.88 (0.1134)
2.91 (0.1146)
2.94 (0.1157)
2.97 (0.1169)
3.00 (0.1181)
3.03 (0.1193)
3.06 (0.1205)
3.09 (0.1217)
3.12 (0.1228)
3.15 (0.1240)
3.18 (0.1252)
3.21 (0.1264)
3.24 (0.1276)
3.27 (0.1287)
3.30 (0.1299)
3.33 (0.1311)
3.36 (0.1323)
3.39 (0.1335)
3.42 (0.1346)
3.45 (0.1358)
3.48 (0.1370)
3.51 (0.1382)
3.54 (0.1394)
3.57 (0.1406)
3.60 (0.1417)
3.63 (0.1429)
3.66 (0.1441)38151-01J00
38151-01J01
38151-01J02
38151-01J03
38151-01J04
38151-01J05
38151-01J06
38151-01J07
38151-01J08
38151-01J09
38151-01J10
38151-01J11
38151-01J12
38151-01J13
38151-01J14
38151-01J15
38151-01J16
38151-01J17
38151-01J18
38151-01J19
38151-01J60
38151-01J61
38151-01J62
38151-01J63
38151-01J64
38151-01J65
38151-01J66
38151-01J67
38151-01J68
38151-01J69
38151-01J70
38151-01J71
38151-01J72
38151-01J73
38151-01J74
38151-01J75
38151-01J76
Drive pinion preload adjustment
Drive pinion bearing preload adjust-
ing methodAdjusting shim and spacer
Drive pinion preload
Nzm (kg-cm, in-lb)
With front oil seal1.4 - 1.7
(14 - 17, 12 - 15)
Without front oil seal1.2 - 1.5
(12 - 15, 10 - 13)
Available drive pinion preload adjusting shims
Thickness mm (in) Part number
2.31 (0.0909)
2.33 (0.0917)
2.35 (0.0925)
2.37 (0.0933)
2.39 (0.0941)
2.41 (0.0949)
2.43 (0.0957)
2.45 (0.0965)
2.47 (0.0972)
2.49 (0.0980)
2.51 (0.0988)
2.53 (0.0996)
2.55 (0.1004)
2.57 (0.1012)
2.59 (0.1020)38125-82100
38126-82100
38127-82100
38128-82100
38129-82100
38130-82100
38131-82100
38132-82100
38133-82100
38134-82100
38135-82100
38136-82100
38137-82100
38138-82100
38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number
4.50 (0.1772)
4.75 (0.1870)
5.00 (0.1969)
5.25 (0.2067)
5.50 (0.2165)38165-76000
38166-76000
38167-76000
38166-01J00
38166-01J10
Total preload adjustment
Total preload
Nzm (kg-cm, in-lb)
With front oil sealDrive pinion
bearingNew1.7 - 2.5
(17 - 25, 15 - 22)
Old1.5 - 1.7
(15 - 17, 13 - 15)
Ring gear backlash mm (in)0.15 - 0.20
(0.0059 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-53
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