
DIAGNOSTIC PROCEDURE
SYMPTOM: Magnet clutch does not engage when A/C switch
and fan switch are ON.
CHECK POWER SUPPLY FOR COM-
PRESSOR.
Disconnect compressor harness connector.
Do approx. 12 volts exist between compres-
sor harness terminal No.j
1and body
ground?
No
cYe s
Check magnet clutch coil.
NG
Replace magnet clutch.
Refer to HA-123.
Disconnect A/C relay.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C RELAY HARNESS TERMI-
NAL NO.j
7AND COMPRESSOR HAR-
NESS TERMINAL NO.j1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK POWER SUPPLY FOR A/C
RELAY.
Disconnect A/C relay.
Do approx. 12 volts exist between A/C
relay harness terminal Nos.j
1,j6and
body ground?
Ye s
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A (No.
) FUSES AT FUSE
BLOCK.
Refer to EL section (``Wiring
Diagram'', ``POWER SUP-
PLY ROUTING'').
CHECK A/C RELAY AFTER DISCON-
NECTING IT.
Refer to HA-47.
OK
cNG
Replace A/C relay.
jA(Go to next page.)
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA747FE
RHA607GA
RHA608G
.
.
.
.
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-44

jA
Reconnect A/C relay.
CHECK COIL SIDE CIRCUIT OF A/C
RELAY.
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
9and body ground?
Ye s
cNo
Disconnect A/C relay.
Disconnect ECM (ECCS
control module) harness
connector.
Note
CHECK CIRCUIT CONTI-
NUITY BETWEEN A/C
RELAY HARNESS TERMI-
NAL NO.j
2AND ECM
(ECCS CONTROL MOD-
ULE) HARNESS TERMI-
NAL NO.j
9.
Continuity should exist.
If OK, check harness for
short.
CHECK VOLTAGE FOR ECM (ECCS con-
trol module).
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
46and body ground?
Ye s
cNo
CHECK ECM (ECCS con-
trol module). Refer to EC
section.
Disconnect ECM (ECCS control module)
harness connector.
Disconnect dual-pressure switch harness
connector.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN ECM (ECCS CONTROL MOD-
ULE) HARNESS TERMINAL NO.j
46AND
DUAL-PRESSURE SWITCH HARNESS
TERMINAL NO.j
2.
Continuity should exist.
If OK, check harness for short.
OK
CHECK DUAL-PRESSURE SWITCH.
Refer to HA-47.
OK
cNG
Check refrigerant charge
amount.
OK
Disconnect thermo control amp. switch
harness connector.
Replace dual-pressure
switch.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN DUAL-PRESSURE SWITCH
HARNESS TERMINAL NO.j
1AND
THERMO CONTROL AMP. HARNESS
TERMINAL NO.j
3.
Continuity should exist.
If OK, check harness for short.
OK
j
B
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA749FA
RHA609G
RHA610G
RHA611G
RHA612G
.
.
.
.
.
.
.
..
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-45

ELECTRICAL COMPONENTS INSPECTION
A/C switch
Check continuity between terminals at each switch position.
Switch condition Terminal No.
Continuity
A/C (+) (þ)
ON
j
2j1Ye s
OFF No
A/C relay
Check continuity between terminalsj3andj5,j6andj7.
Condition Continuity
12V direct current supply between
terminalsj
1andj2Ye s
No current supply No
Dual-pressure switch
ON
kPa (bar, kg/cm2, psi)OFF
kPa (bar, kg/cm2, psi)
Low-pressure sideIncreasing to 157 - 216
(1.57 - 2.16, 1.6 - 2.2,
23 - 31)Decreasing to 157 - 196
(1.57 - 1.96, 1.6 - 2.0,
23 - 28)
High-pressure sideDecreasing to 1,863 -
2,256 (18.6 - 22.6,
19 - 23, 270 - 327)Increasing to 2,452 -
2,844 (24.5 - 28.4,
25 - 29, 356 - 412)
Thermo control amp.
Evaporator outlet air
temperature
ÉC (ÉF)Thermo amp. operation Tester
Decreasing to 0.1 - 0.9
(32 - 34)Turn OFF Approx. 12V
Increasing to 2.5 - 3.5
(37 - 38)Turn ON Approx. 0V
RHA626G
SEC202B
RHA628G
RHA736G
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-47

AUTO AMP. INSPECTION TABLE
TERMINAL
No.ITEM CONDITIONVoltage
V
1 Power supply for IGN
Ð Approximately 12
2 Power supply for BAT
Ð Approximately 12
3 Ground Ð Ð
4 Compressor ON signal
CompressorON Approximately 0
OFF Approximately 12
5Power supply for mode and air mix
door motor
Ð Approximately 12
8 In-vehicle sensor Ð Ð
9 Ambient sensor Ð Ð
10 Sunload sensor Ð Ð
11 Ground Ð Ð
12 Power supply for illumination
Illumination switch ON Approximately 12
13 Intake door position switchRECIRCULATION Approximately 0
FRESH or 20% FRESH Approximately 12
14 Intake door position switchFRESH Approximately 0
RECIRCULATION or 20% FRESH Approximately 12
15 LAN signal Ð Approximately 5.5
17 Fan control amp. control signal Fan speedLow, middle low or middle high Approximately 2.5 - 3.0
High Approximately9-10
18 Blower motor feed back Ð Approximately 12
20 Power supply for blower motor
Ð Approximately 12
21 Thermal transmitter Ð Ð
23 Intake door position switch
20% FRESH Approximately 0
RECIRCULATION or FRESH Approximately 12
24 Sensor ground Ð Ð
25 Intake sensor Ð Ð
28 Rear cooler relay
Rear cooler ON Approximately 0
Rear cooler OFF Approximately 12
35 Rear cooler switchRear cooler switch ON Approximately 0
Rear cooler switch OFF Approximately 12
TROUBLE DIAGNOSESAUTO
Auto Amp. Terminals and Reference Value
(Cont'd)
HA-62

DIAGNOSTIC PROCEDURE
SYMPTOM: Magnet clutch does not engage when A/C switch
and fan switch are ON.
CHECK POWER SUPPLY FOR COM-
PRESSOR.
Disconnect compressor harness connector.
Do approx. 12 volts exist between compres-
sor harness terminal No.j
1and body
ground?
No
cYe s
Check magnet clutch coil.
NG
Replace magnet clutch.
Refer to HA-123.
Disconnect A/C relay.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C RELAY HARNESS TERMI-
NAL NO.j
7AND COMPRESSOR HAR-
NESS TERMINAL NO.j1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK POWER SUPPLY FOR A/C
RELAY.
Disconnect A/C relay.
Do approx. 12 volts exist between A/C
relay harness terminal Nos.j
1,j6and
body ground?
Ye s
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A (No.
) FUSE AT FUSE
BLOCK.
Refer to EL section (``Wiring
Diagram'', ``POWER SUP-
PLY ROUTING'').
CHECK A/C RELAY AFTER DISCON-
NECTING IT.
Refer to HA-97.
OK OK
ECCS
engine
modelsExcept for
ECCS
engine
models
cNG
Replace A/C relay.
jA(Go to next page.)jB
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA652G
RHA096GA
RHA653G
RHA654G
.
.
.
.
.
..
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-94

jA
Reconnect A/C relay.
CHECK COIL SIDE CIRCUIT OF A/C
RELAY.
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
9and body ground?
Ye s
cNo
Disconnect A/C relay.
Disconnect ECM (ECCS
control module) harness
connector.
Note
CHECK CIRCUIT CONTI-
NUITY BETWEEN A/C
RELAY HARNESS TERMI-
NAL NO.j
2AND ECM
(ECCS CONTROL MOD-
ULE) HARNESS TERMI-
NAL NO.j
9.
Continuity should exist.
If OK, check harness for
short.
CHECK VOLTAGE FOR ECM (ECCS con-
trol module).
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
46and body ground?
Ye s
cNo
CHECK ECM (ECCS con-
trol module). Refer to EC
section.
Disconnect ECM (ECCS control module)
harness connector.
Disconnect dual-pressure switch harness
connector.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN ECM (ECCS CONTROL MOD-
ULE) HARNESS TERMINAL NO.j
46,j21
AND DUAL-PRESSURE SWITCH HAR-
NESS TERMINAL NO.j
2.
Continuity should exist.
If OK, check harness for short.
OK
CHECK DUAL-PRESSURE SWITCH.
Refer to HA-97.
OK
cNG
Replace dual-pressure
switch.
jC
Note:
If the result is NG or No after checking circuit continuity, repair harness
or connector.
RHA655G
RHA656G
RHA657G
RHA658G
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-95

jB
Note
Check circuit continuity between A/C relay
harness terminal No.j
2and dual-pressure
switch harness terminal No.j
2.
Continuity should exist.
If OK, check harness for short.
Ye s
CHECK DUAL-PRESSURE SWITCH.
Refer to HA-97.
OK
cNG
Replace dual-pressure
switch.
jC
.
CHECK THERMO CONTROL AMP. CIR-
CUIT.
Do approx. 12 volts exist between thermo
control amp. harness terminal No.j
3and
body ground?
Ye s
cNo
jD
CHECK POWER SUPPLY FOR THERMO
AMP.
Do approx. 12 volts exist between thermo
control amp. harness terminal No.j
1and
body ground?
Ye s
cNo
Check power supply circuit
and 10A fuse (No.
,
located in the fuse block).
Note
Check circuit continuity between thermo
control amp. harness terminal No.j
2and
auto amp. harness terminal No.j
4.
Continuity should exist.
If OK, check harness for short.
OK
CHECK THERMO CONTROL AMP.
Refer to HA-47.
OK
cNG
Replace thermo amp.
Replace auto amp.
Note:
If the result is NG or No after checking circuit continuity, repair harness
or connector.
RHA659G
RHA660G
RHA661G
RHA662G
.
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-96

jD
Note
Check circuit continuity between dual-pres-
sure switch harness terminal No.j
1and
thermo control amp. harness terminal No.
j
3.
Continuity should exist.
If OK, check harness for short.
Note:
If the result is NG or No after checking circuit continuity, repair harness
or connector.
COMPONENT INSPECTION
A/C relay
Check continuity between terminal Nos.j3andj5,j6andj7.
Conditions Continuity
12V direct current supply between terminal Nos.
j
1andj2Ye s
No current supply No
If NG, replace relay.
Dual-pressure switch
ON
kPa (bar, kg/cm2, psi)OFF
kPa (bar, kg/cm2, psi)
Low-pressure
sideIncreasing to
157 - 216 (1.57 - 2.16,
1.6 - 2.2, 23 - 31)Decreasing to
157 - 196 (1.57 - 1.96,
1.6 - 2.0, 23 - 28)
High-pressure
sideDecreasing to
1,863 - 2,256 (18.6 - 22.6,
19 - 23, 270 - 327)Increasing to
2,452 - 2,844 (24.5 - 28.4,
25 - 29, 356 - 412)
RHA663G
SEC202B
RHA628G
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-97