Page 28 of 128

DIAGNOSTIC PROCEDURE
SYMPTOM: Intake door does not change.
CHECK POWER SUPPLY FOR INTAKE
DOOR MOTOR.
Disconnect intake door motor harness con-
nector.
Do approx. 12 volts exist between intake
door motor harness terminal No.j
1and
body ground?
Ye s
cNo
Check 10A (No.) fuse
at fuse block.
(Refer to ``POWER SUP-
PLY ROUTING'' in EL sec-
tion and Wiring Diagram.)
CHECK GROUND CIRCUIT FOR INTAKE
DOOR MOTOR.
Check continuity between intake door
motor harness terminal and body ground.
Continuity should exist.
OK
cNG
Disconnect recirculation
switch harness connector.
Note
Check continuity between
recirculation switch harness
terminal No.j
1(j2) and
intake door motor harness
terminal No.j
13(j14).
Continuity should exist.
If OK, check harness for
short.
OK
CHECK INTAKE DOOR LINKAGE.
Refer to Control Linkage Adjustment. (HA-
27)
OK
Replace intake door motor.
jA
TerminalRecirculation
switch condition
Body groundj
14FRE
j
13REC
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA350FB
RHA590G
RHA591G
.
.
.
..
TROUBLE DIAGNOSESMANUAL
Intake Door Motor (Cont'd)
HA-26
Page 65 of 128

Self-diagnosis
INTRODUCTION AND GENERAL DESCRIPTION
The self-diagnostic system diagnoses sensors, door motors,
blower motor, etc. by system line. Refer to applicable sections
(items) for details. Shifting from normal control to the self-diagnos-
tic system is accomplished by starting the engine (turning the igni-
tion switch from ``OFF'' to ``ON'') and pressing ``
'' switch for at
least 5 seconds. The ``
'' switch must be pressed within 5 sec-
onds after starting the engine (ignition switch is turned ``ON''). This
system will be canceled by either pressing
(AUTO) switch or
turning the ignition switch ``OFF''. Shifting from one step to another
is accomplished by means of turning temperature dial clockwise or
counterclockwise, as required.
Additionally shifting from STEP 4 to AUXILIARY MECHANISM is
accomplished by means of pushing
(fan) switch.
(Ignition switch OFF®ON)
Within 5 seconds after starting engine (ignition
switch is turned ``ON''), press
switch for
at least 5 seconds.
STEP 1 Ð LEDs and LCD are checked.
m
Left turnRight turn
STEP 2 Ð Input signals from each sensor are
checked.
m
Left turnRight turn
STEP 3 Ð Mode and intake door motor posi-
tion switch is checked.Ignition switch: OFFc
or(AUTO) switch: ONSelf-diagnostic function is canceled.m
Left turnRight turn
Note
STEP 4 Ð Actuators are checked.
m
AUXILIARY MECHANISM Ð Temperature set-
ting trimmerNote:
For STEP 4, engine must be running for
compressor to operate.
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
HA-63
Page 67 of 128
jA
STEP 2 - SENSOR CIRCUITS ARE
CHECKED FOR OPEN OR SHORT
CIRCUIT.
Does code No.
appear on the dis-
play?
Ye sNo
.
Turn temperature
dial clockwise.Refer to the following chart for malfunctioning code
No.
(If two or more sensors malfunction, corresponding
code Nos. blink respectively two times.)
*1: Conduct self-diagnosis STEP 2 under sunshine.
When conducting indoors, aim a light (more than
60W) at sunload sensor, otherwise Code No.
will indicate despite that sunload sensor is func-
tioning properly. j
B
(Go to next page.)
Code No.Malfunctioning sensor
(including circuits)Reference
page
Ambient sensor HA-103A/C LED
In-vehicle sensor HA-105A/C LED
Sunload sensor*1 HA-107A/C LED
Air mix door motor
(LCU) PBRHA-79
A/C LED
RHA970DA
RHA528G
RHA501A
.
.
.
TROUBLE DIAGNOSESAUTO
Self-diagnosis (Cont'd)
HA-65
Page 68 of 128
jB
STEP 3 - MODE DOOR POSITIONS
ARE CHECKED.
Does code No.
appear on the dis-
play?
Ye sNo
.
Turn temperature
dial clockwise.Mode door motor position switch is malfunctioning.
(If two or more mode doors are out of order, corre-
sponding code numbers blink respectively two
times.)
*1: If mode door motor harness connector is
disconnected, the following display pattern will
appear.
®
®®®®þ
jC
(Go to next page.)
Code
No.*1Mode door positionReference
page
VENT
HA-75
B/L
FOOT
F/D
DEF
RHA869DC
RHA168DA
RHA498A
.
.
.
TROUBLE DIAGNOSESAUTO
Self-diagnosis (Cont'd)
HA-66
Page 73 of 128
b. Con®rm that discharge air comes out according to the air dis-
tribution table at left.
Refer to ``Discharge Air Flow'' (HA-13).
NOTE:
Con®rm that the compressor clutch is engaged (visualinspec-
tion) and intake door position is at FRESH when the DEF
is selected.
Intake door position is checked in the next step.
4. Check recirculation
a. Press RECswitch.
Recirculation indicator should illuminate.
b. Listen for intake door position change (you should hear blower
sound change slightly).
5. Check temperature dial
a. Turn temperature dial counterclockwise until 18ÉC is displayed.
b. Check for cold air at discharge air outlets.
c. Turn temperature dial clockwise until 32ÉC is displayed.
d. Check for hot air at discharge air outlets.
RHA654FD
RHA521G
RHA522G
TROUBLE DIAGNOSESAUTO
Operational Check (Cont'd)
HA-71
Page 83 of 128

Air mix door control speci®cation
COMPONENT DESCRIPTION
The air mix door motor is attached to the heater unit. It rotates so
that the air mix door is opened or closed to a position set by the
auto ampli®er. Motor rotation is then conveyed through a shaft and
the air mix door position is then fed back to the auto ampli®er by
PBR built-in air mix door motor.
CONTROL LINKAGE ADJUSTMENT
Air mix door (Water cock)
1. Install air mix door motor on heater unit and connect it to main
harness.
2. Set up code No.
in Self-diagnosis STEP 4. Refer to HA-67.
3. Move air mix door lever by hand and hold it in full cold position.
4. Attach air mix door lever to rod holder.
5. Make sure air mix door operates properly when changing from
code No.
toby pushing DEF switch.
Full cold Full hot
6. Set up code No.in Self-diagnosis STEP 4.
7. Attach water cock cable to air mix door linkage and secure with
clip.
8. Rotate and hold water cock lever AND plate in the full cold
position (CLOCKWISE completely).
9. Attach water cock cable to plate and secure with clip (white
mark on cable housing should be centered under the retaining
clip).
10. Check that water cock operates properly when changing from
code No.
toby pushing DEF switch. (After several
cycles, water cock lever should be midpoint of plate opening
when code No.
is set.)
RHA690G
RHA696G
SHA522E
TROUBLE DIAGNOSESAUTO
Air Mix Door Motor (Cont'd)
HA-81
Page 87 of 128

DIAGNOSTIC PROCEDURE
SYMPTOM: Intake door motor does not operate normally.
+Perform Self-diagnosis STEP 4 before referring to the ¯ow
chart.
CHECK POWER SUPPLY FOR INTAKE
DOOR MOTOR.
Disconnect intake door motor harness
connector.
Do approx. 12 volts exist between intake
door motor harness terminal No.j
1and
body ground?
Ye s
cNo
Check power supply circuit
and 10A fuse (No.
6,
located in the fuse block).
Note
CHECK FOR AUTO AMP. OUTPUT.
Set up Self-diagnosis STEP 4.
Measure voltage across auto amp. har-
ness terminals and body ground.
OK
cNG
Check circuit continuity
between each terminal on
auto amp. and on intake
door motor.
OK
Replace auto amp.
Replace intake door motor.
Note:If the result is NG or No after checking circuit continuity, repair harness or
connector.
Code No.Terminal No.
ConditionVoltage
VÅ@
j13
Body
groundREC0
j
2312
j
1412j1320%
FRE12
j230
j
1412j13
FRE12
j2312
j
140
0V: Approx. 0V
12V: Approx. 12V
Terminal No.
Continu-
ityÅ@
Auto amp.Intake door
motor
j
13j13
Ye s j23j23j14j14
SHA858EB
RHA081GB
RHA642G
RHA634G
.
.
.
TROUBLE DIAGNOSESAUTO
Intake Door Motor (Cont'd)
HA-85