1998 MITSUBISHI MONTERO wheel
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MAINTENANCE INFORMATION
1998 Mitsubishi Montero
1997-98 MAINTENANCE
Mitsubishi Maintenance Information
Montero Sport
* PLEASE READ THIS FIRST *
NOTE: For scheduled maintenance intervals and the related fluid
capacities, fluid specifications and labor times for major
service intervals, see SCHEDULED SERVICES article below:
* SCHEDULED SERVICES
Warranty information and specifications for fluid
capacities, lubrication specifications, wheel and tire size,
and battery type are covered in this article.
MODEL IDENTIFICATION
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the
left side of the dash panel at the base of the windshield. The VIN
chart explains the code characters.
VIN CODE ID EXPLANATION
Numbers preceding the explanations in the legend below refer
to the sequence of characters as listed on VIN identification label.
See VIN example below.
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(VIN) J A 4 F J 4 3 E 1 H J 0 0 0 0 0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
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1 - Manufacturing Country
J
* Japan
2 - Manufacturer
A * Mitsubishi Motor Corp.
3 - Vehicle Type
4 * Multi-Purpose Vehicle
4 - GVW & Brake Type
M * 5001-6000 Lbs., Hydraulic Brakes
5 - Vehicle Line
R * Montero
6 - Vehicle Series
4 * High
5 * Premium
7 - Body Type
1 * 5-Door Wagon
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8 - Engine Type
M * 3.5L V6
9 - VIN Check Digit
* 1 Through 9 Or X
10 - Vehicle Model Year
V * 1997
W * 1998
11 - Assembly Plant
J * Nagoya, Japan
12-17 - Serial Number
* Sequential Production Number
MAINTENANCE SERVICE INFORMATION
SEVERE & NORMAL SERVICE DEFINITIONS
Service is recommended at mileage intervals based on vehicle
operation. Service schedules are based on the following primary
operating conditions.
Normal Service
* Driven More Than 10 Miles Daily
* No Operating Conditions From Severe Service Schedule
Severe Service (Unique Driving Conditions)
NOTE: Use the Severe Service schedule if the vehicle to be serviced
is operated under ANY (one or more) of these conditions:
* Driving In Dusty Conditions
* Towing A Trailer, Police, Taxi, Or Commercial Type Operation
* Extensive Idling, Driving In Stop And Go Traffic
* Short-Trip Operation At Freezing Temperatures
(Engine Not Thoroughly Warmed Up)
* Driving In Sandy Areas
* Driving In Salty Areas
* More Than 50% Operation In Heavy City Traffic Or At Sustained
High Speeds During Hot Weather Above 90
\bF (32\bC)
* Driving On Off-Road
CAMSHAFT TIMING BELT
Replace the camshaft timing belt every 60,000 miles. It is
recommended that the timing belt be inspected every 30,000 miles after
replacement.
CAUTION: Failure to replace a faulty camshaft timing belt may result
in serious engine damage.
The condition of camshaft drive belts should always be
checked on vehicles which have more than 50,000 miles. Although some
manufacturers do not recommend belt replacement at a specified
mileage, others require it at 60,000-100,000 miles. A camshaft drive
belt failure may cause extensive damage to internal engine components
on most engines, although some designs do not allow piston-to-valve
contact. These designs are often called "Free Wheeling".
Many manufacturers changed their maintenance and warranty
Page 964 of 1501
![MITSUBISHI MONTERO 1998 Service Manual
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Engine Oil Ambient Temperature Less Than](/manual-img/19/57333/w960_57333-963.png "MITSUBISHI MONTERO 1998 Service Manual
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Engine Oil Ambient Temperature Less Than")
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Engine Oil Ambient Temperature Less Than SAE 5W-30
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1) 0\bF (-18\bC) To 100\bF (38\bC)
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Ambient Temperature Above 0\bF SAE 10W-30
(-18\bC) To Over 100\bF (38\bC)
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Power All Automatic Transmission
Steering Fluid DEXRON II
Fluid
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
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Front Axle All API Classification GL-5
Or Higher (
2)
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Clutch Fluid All DOT 3 Or DOT 4
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Hook Lock All Multipurpose Grease
Catch, Door NLGI Grade 2
Lock Strikers
Seat Adjust-
ers, Backdoor
Lock, Parking
Brake Cable
Mechanism
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Front Wheel All Multipurpose Grease
Bearings NLGI Grade 2 Or
Equivalent
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Door Hinges, All Engine Oil
Back Door
Hinges
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A/C All HFC-134a
Refrigerant
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Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
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Automatic All "ATF DEXRON II" Or
Transmission Equivalent
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Brake Fluid All DOT 3 Or DOT 4
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Rear Axle All API Classification GL-5
Or Higher (
2)
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1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0\b F (-18\b C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10\b F (-23\b C). SAE 80W, 80W-90 may be used in temperatures
from -30\b F (-34\b C) to -10\b F (-23\b C). SAE 75W may be used
in temperatures below -30\b F (-34\b C).
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Page 965 of 1501
![MITSUBISHI MONTERO 1998 Service Manual FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1) \
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FLUID CAPACITIES TABLE ( 1) \
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FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1) \
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Item Condition Specification
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Engine Oil Oil Pan 4.5 Qts. (4.3L)
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1)
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Oil Filter 0.32 Qts. (0.3L)
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Oil Cooler 0.32 Qts. (0.3L)
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Power Drained 1.1 Qts. (1.0L)
Steering
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Automatic Drained 8.9 Qts. (8.5L)
Transmission
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Manual Drained 3.3 Qts. (3.2L)
Transmission
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Transfer Case Drained 2.6 Qts. (2.5L)
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Front Axle Drained 1.3 Qts. (1.2L)
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Rear Axle Drained 3.3 Qts. (3.2L)
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A/C Drained 27 oz (760 g)
Refrigerant
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Fuel Tank Capacity 24 gal (92L)
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1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
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WHEEL & TIRE SPECIFICATIONS
Tire specifications are imprinted on the tire side wall. The
recommended cold tire inflation pressures are listed on a label
attached to the rear face of the driver's door. These pressures
provide the best combination of ride comfort, tire wear and stability
under normal conditions.
CAUTION: DO NOT mix tires of different design such as radial ply
with bias or bias-belted tires. Mixing tire types will
adversely affect road handling and may lead to loss of
vehicle control. When using snow tires, they must be used
in set of four for maneuverability and safety. DO NOT use
tire chains on front wheels.
TIRE & WHEEL SPECIFICATIONS TABLE
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Wheel Size Tire Size
15 x 6JJ (Steel or Aluminum) .................. P235/75R15
15 X 7JJ (Aluminum) ........................... P265/70R15
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WHEEL TIGHTENING
Page 966 of 1501
Tighten wheel lug nuts to 72-87 ft. lbs. (100-120 N.m).
BATTERY SPECIFICATIONS
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See
COMPUTER RELEARN PROCEDURES article in the GENERAL
INFORMATION Section.
Battery is maintenance-free and does not normally require
additional water. However, under severe conditions it is advisable to
check battery fluid periodically. Use only distilled water to fill
battery cell should it become necessary to add water. Charge condition
can be checked by a visual test indicator on top of battery.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT
Section.
Modifications or improper maintenance, including incorrect
removal and installation of the Supplemental Restraint System (SRS),
can adversely affect system performance. DO NOT cover, obstruct or
change the steering wheel horn pad in any way, as such action could
cause improper function of the system. Use only plain water when
cleaning the horn pad. Solvents or cleaners could adversely affect the
air bag cover and cause improper deployment of the system.
WARNING: Service on or around Air Bag System Components or Wiring must
be preformed only by an authorized Suzuki dealer. Please
observe all WARNINGS and SERVICE PRECAUTIONS.
WARNING: Technical service work must be started at least 90 seconds
after the ignition switch is turned to the LOCK position and
the cable is disconnected from the battery.
WARNING: Never attempt to disassemble or repair the passenger air
bag (inflator) module. If any abnormality is found, be sure
to replace it with new one as an assembly.
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all warnings and service precautions. See
appropriate AIR BAG RESTRAINT SYSTEM article in the
ACCESSORIES/SAFETY EQUIPMENT section.
CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON
position from passenger's side of vehicle in case of
accidental air bag inflation
AIR CONDITIONING SERVICING
WARNING: Avoid breathing R-134a refrigerant and PAG lubricant vapors,
exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets
Page 967 of 1501
SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CLEANER FILTER
WARNING: Operating the engine with the air cleaner off can cause you
or others to be burned. The air cleaner not only cleans the
air, it stops flame if the engine backfires. Do not drive
with it off, and be careful working on the engine with the
air cleaner off.
ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly installed or
high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability,
such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE SERVICE
WARNING: Make certain that no fluid is spilled when the transaxle
fluid is inspected, or when fluid is added soon after
driving (since the engine is hot). If the fluid spills onto
the exhaust manifold, there is danger of fire.
BATTERY SERVICE
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in GENERAL INFORMATION section.
WARNING: Batteries produce flammable hydrogen gas. Keep flames and
sparks away from the battery or and explosion may occur.
Never smoke when working in the vicinity of the battery.
WARNING: When checking or servicing the battery, disconnect the
negative cable. Be careful not to cause a short circuit by
Page 971 of 1501
2 - 10 Amp (Red)
Radio
3 - 10 Amp (Red)
Heater Relay
4 - 10 Amp (Red)
4A/T
5 - 20 Amp (Yellow)
Front & Rear Air Conditioner
6 - 10 Amp (Red)
Turn Signals
7 - 10 Amp (Red)
Meters
8 - 10 Amp (Red)
Horn
9 - 15 Amp (Light Blue)
Wiper
10 - 10 Amp (Red)
Power Window Control
11 - 10 Amp (Red)
Four Wheel Drive System, Overdrive Control (Vehicles With
Automatic Transmission Only)
12 - 15 Amp (Light Blue)
Power Door Locks
13 - 10 Amp (Red)
Doom Light, Clock
14 - 15 Amp (Light Blue)
Backup Lights
15 - 15 Amp (Light Blue)
Stoplights
16 - 25 Amp
Heater
17 - 15 Amp (Light Blue)
Accessory Socket
18 - 10 Amp (Red)
Rear Heater
19 - Spare Fuse
ENGINE COMPARTMENT
Fig. 4: Engine Compartment Fusible Links
Courtesy of Mitsubishi Motor Sales of America.
Page 999 of 1501
2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
engine hanger bracket. Disconnect oil inlet pipe.
3) Disconnect engine coolant hoses and tubes from
turbocharger. Remove exhaust manifold nuts and bolts. Remove exhaust
manifold and gaskets. Disconnect oil pressure and return pipes. Remove
turbocharger and exhaust manifold assembly. Separate turbocharger from
exhaust manifold.
Removal (3000GT - Front)
1) Disconnect negative battery cable. Drain engine oil and
coolant. Remove radiator. Disconnect exhaust pipe. Remove air intake
hose, air hoses and air pipe. Remove generator and belt. Remove oil
dipstick guide.
2) Remove heat protector. Disconnect front heated oxygen
sensor connector. Remove oil return pipe. Remove turbocharger support
bracket, and remove turbocharger from exhaust manifold.
Removal (3000GT - Rear)
1) Disconnect battery cables, and remove battery. Drain
engine oil and cooling system. Remove accelerator cable. Remove air
hose, air pipe and heat protectors. Disconnect clutch booster vacuum
hose. Remove air intake hoses and EGR pipe. Disconnect heated oxygen
sensor connectors.
2) Remove oil pipe and EGR valve. Disconnect exhaust fitting,
and remove rear heat protector. Remove oil return pipe. Remove
turbocharger assembly.
Inspection (All Models)
Check turbine and compressor wheels for cracking and other
damage. Ensure turbine and compressor wheels turn smoothly. Check for
oil leakage from turbocharger assembly. Check for proper wastegate
valve operation. See I - SYSTEM/COMPONENT TESTS article.
CAUTION: Apply light coat of oil to inner surface of flared area on
water pipe (flare nut fitting) before connecting to engine.
Installation (All Models)
1) To install, reverse removal procedure. Before oil pipe
flare nut (above turbocharger) is installed, pour clean engine oil
into turbocharger oil pipe installation hole. Ensure oil and air hoses
are properly installed and securely clamped.
2) Use NEW gaskets. Adjust accelerator cable (if necessary).\
Refill engine oil and coolant. Check for oil and coolant leaks.
Tighten all bolts to specification. See TORQUE SPECIFICATIONS.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Applications Ft. Lbs. (N.m)
Coolant Pipe-To-Turbocharger Banjo Bolt .......... 31 (42)
EGR Valve ........................................ 16 (22)
Engine Coolant Temperature Sensor ................ 22 (30)
Exhaust Manifold-To-Engine Nuts ............ 18-21 (24-29)
Exhaust Manifold-To-Turbocharger Bolts ..... 40-47 (54-64)
Exhaust Pipe Bolts ......................... 21-36 (29-49)
Fuel Filter Line ................................. 27 (36)
Fuel Tank Drain Plug ....................... 11-18 (15-24)
Fuel Tank Nuts ............................. 15-21 (20-29)