Anti-Lock Control - Front Wheel Speed Sensor
Remo
val and Installation
Remov
a
l
Installation
1.
Ra
ise front of vehicle and support
on stands. Refer to section
100-02.
2. Remove wh
eel speed sensor.
Di
sc
onnect harness connector.
Re
mo
ve bolt.
3. Clean components and mating surfaces.
1. Inst al
l wheel speed sensor.
Posit
i
on sensor.
Install and tigh
ten bolt to 8-1
0 Nm.
Conne
ct
harness connector.
2. Remove stands an d lower vehicle.
Anti-Lock Control - Rear Wheel Speed Sensor
Re
moval and Installation
Remov
al
Installation
1.
R
aise rear of vehicle and support
on stands. Refer to section
100-02.
2. Re
move wheel speed sensor.
Di
sconnect harness connector.
Re
move bolt.
3. Clean components and mating surfaces.
1. Inst
all wheel speed sensor.
Posit
ion sensor.
Install and tigh
ten bolt to 8-10 Nm.
Conne
ct harness connector.
2. Remove stands an d lower vehicle.
o
perating. If an indicator bulb fails, the warning
lamp and ticking operate at twice the normal rate.
Sidelam
ps and Headlamps
Thes
e are controlled by rotating the end of the column switch as follows.
In the OFF position:
All
exterior lamps are switched OFF.
In the sidelamp position:
The front
sidelamps, tail, license plate and any other la
mps required by local legislation are switched ON.
The
sidelamps tell-tale lamp illuminates.
In the headlamp position, with the ignition switch in position II:
The h
eadlamps are switched ON in addition to the lamps switched on in the sidelamp position.
If the ignition is switched to the OFF position with the column switch in the headlamp position, the sidelamps, tail and
license plate lamps will stay ON, but the headlamps will switch OFF.
In the AUTO position (where fitted), with the ignition switch in position II:
Th
e sensor mounted on the back of the interior rear view
mirror monitors exterior light levels and automatically
switches the sidelamps and di pped headlamps ON and OFF.
The sensitivity level can be adjusted by turn ing the sensor control knob on the back of the interior mirror, left to decrease or
right to increase. The sensor must not be covered and the windscreen must be kept clean.
Headlamp Main Bea
m Position
Wi
th the column switch in
the headlamp position:
Movin
g the switch stalk away fro
m the steering wheel switches the headlamps to main beam.
Movin
g the switch stalk towards the steering wheel switches the headlamps to dipped beam.
The main beam tell-tale lamp illuminates when the headlamps are switched to main beam.
Ma
in Beam Flash
Wi
th the ignition switch and column switch in any position:
Pulling the
switch stalk agains
t spring pressure towards th e steering wheel illuminates the headlamps on main beam
for as long as the switch is held.
The main beam tell-tale lamp illuminates while the headlamps are illuminated.
M
essage Center Functions
T
he message center functions:
Are se
lected by the button located at the end of the lighting switch stalk.
Are se
lected in turn, by repeatedly pressing the button,
from the odometer reading, through the trip computer data
in sequence, and back to th e odometer reading again.
diverter val
ve (if fitted) and oil filter.
Main
bearings
which are grooved in the upper positions and plain in
the lower positions. They are manufactured from
aluminium / tin material.
A c
rankshaft with under
cuts and rolled fillets for extra strength.
Fracture
-split connecting rods in sintered-forged steel.
Brackets
bolted to the front of
the cylinder
block are used to mo unt all accessories.
A sin
gle, seven ribbed vee belt
drives the accessories.
An au
tomatic belt tensioner for the front accessory drive,
incorporating a wear indicator.
An advanced en
gine management system inco
rporating electronic throttle control.
The un
it meets the requirements of the CARB OBDII USA legislation.
Ancillary Systems
The an
ci
llary systems, driven by the engine, each have a
detailed Description and Operation along with Diagnostic
Procedures, and Removal and Installation instructions ; refer to the following sections of this manual:
Power Steeri
ng Pump - Section 211-02
Ai
r Conditioning Compressor - Sectio
n 412-03
Engine
C
ooling Pump - Section 303-03
Generator
- Sectio
n 414-02
The drive belt, idler pulley and automatic tensioner are described in Section 303-05.
The engine starting system is described in Section 303-06.
En
gine Management and Emission Control System
Engine Control Modu
le (ECM)
Engine
management and exhaust emissions are controlled by the ECM, which has the
following main functions:
Fu
el injection
Idle
s
peed
Ignition Ev
aporative loss system
Engine
cooling fans Clim
ate control compressor clutch demand
The microprocessor within the ECM receiv es signals from various sensors and other modules and uses a pre-determined
program to compute engine management functions.
Adaptive functions are incorporated in the ECM to cater for co ntinuous adjustments to its computations to suit prevailing
conditions. Because the system also controls emissions to suit all modes, neither CO levels nor idle speed require service
attention or adjustment, except if an error should occur.
On Board Diagnostics are controlled by the ECM with the continuous monitoring of incoming signals and the subsequent
verification against what the module expects to 'see'. Should a si gnal be incorrect or missing, the ECM will substitute a fixed
value to provide the 'limp home mode' and alert the driver of the problem. Fixed values may be adopted for:
Transmission oil
temperature
Mechanica
l
guar
d position
Throttle blade angle Camshaft position
Inta
k
e air temperature
Diagnostic trouble codes (DTC), including OBD II codes, are stored in the ECM memo ry and can be read by an appropriate
retrieval tool.
Should either the ECM or TCM fa il, ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing a control module and details of a fa n failure should accompany a returned control
module.
2—Ignition ampl
ifier failure
3—Crankin
g
4—Camshaft position
5—Mass ai
r flow
6—Inta
ke air temperature
7—Coo
lant temperature
8—Exhaus
t gas oxygen content
9—Knock
sensor
10—Power supply
11—Cl
imate control compressor
12—Cli
mate control system pressure
13—Traction contr
ol
14—Park / neutral
switch
15—Throttle pedal demand
16—Thro
ttle position
17—Securi
ty mode
ECM In
puts
It
em
Par
t Number
De
scription
1—Engine
speed
E
ngine Management System Components
Electronic Throt
tle
The
electronic throttle assembly, in resp
onse to signals from both the driver and the ECM, adjusts idle speed, sets the
throttle valve to the position requested by the driver's accelerator / throttle pedal, cruise and traction control, power
limitation and catalyst warm-up.
Mass
Air Flow Meter
The sensor i
s located in the air flow mete
r assembly and outputs an analogue voltag e to the ECM. This sensor measures air
flow into the engine inlet system and is calibrated to measure kg / hour.
In
take Air Temperature
Th
e intake air temperature sensor is loca
ted in the air flow meter assembly and outputs an analogue voltage to the ECM.
The ECM will substitute a default value eq ual to 50°C should this sensor fail.
Fuel Injectors
The eigh
t bottom fed fuel injectors are located in the fuel rails. Th
e fuel injectors are electromagnetic solenoid valves
controlled by the ECM. The pulse time for the injector combined with the fuel pr essure determines the volume of fuel
injected to the manifold.
Fue
l Delivery
The fu
el pump provides fuel to the fuel rail where the circulat
ing pressure is controlled by a pressure regulator valve; excess
fuel is returned to the fuel tank.
The pressure regulator valve is controlled by manifold depression so that fuel delivery pressure is maintained at
approximately 3 bar above manifold pressure.
Fuel Pump
Relay
The ECM controls thi
s component for normal
engine running. The security system may disable this relay via communication
with the ECM.
Fuel Lev
el Sensing
The tank fuel
is measured by the fuel le
vel sensor . This signal is used by the ECM as an in put to certain diagnostics.
Eva
porative Valve
Excess vapour
formed in the fuel tank is
absorbed into the evaporative emission pu rge control canister. While the engine is
running, the fuel absorbed in the canister is gradually purged back into the engine. The rate of purging is governed by
engine operating conditions and vapour concentration level. Operating conditions which affect the purge rate are:
2—Purge
valve
3—Engine
torque reduction
4—E
lectronic throttle assembly
5—Coo
ling fans
6—Ignition amplifier driver
7—Engine overspeed
8—Cli
mate control compressor clutch
9—O
BDII information (J1962, CAN, ISO)
10—F
uel pump relay
11—Heat
ed oxygen sensor
12—Vari
able valve timing
13—MIL sw
itching
ECM Out
puts
It
em
Par
t Number
De
scription
1—Exhaus
t gas recirculation
Speed an
d load
Coo
l
ant temperature
Ti
me el
apsed from start up
Cl
osed l
oop fuelling
Determination of the vapour concentration is made by stepped opening of the EVAP valve and subsequent monitoring of the
fuelling correction. This function is performed prior to purging, so that at the onse t of purging the EVAP valve can be set to
the optimum position. Should the ECM be unable to determine the concentration before purging, a default value is
employed, which is then modified whilst purging is in progress.
When the purging process is operational th e ECM modifies the basic fuelling calculation to maintain the correct air / fuel
ratio.
Purging is inhibited during fuel cut-off and stability / traction control intervention.
Coolant Temperature Sen
sor
Th
e
sensor outputs a voltage to the ECM which decreases as temperature increases.
Cooling Fans
In response to engi
ne coolant temperat
u
re and climate control system demand, the ECM will energize the cooling fans.
Climate Control Compressor
The E
C
M will allow the compressor clutch to be engaged if th
e engine temperature and load demand are normal. Should the
driver require maximum engine powe r or the coolant temperature be high, the request will be denied.
Cranking Signal
The ECM reacts to a signal fr
om th
e Body Processor Module (BPM) when the starter motor relay is energi
zed. This signal is
used to trigger starting, fu el and ignition strategies.
Engine Speed and Cranksh
aft Position
Engine
speed and cran
k position are moni
tored by a sensor which is mounted on the cylinder block (flywheel housing)
behind the crankshaft drive plat e. It indicates rotational speed to the ECM in the form of 12 pulses per crank revolution.
Engine speed is used for synchronization of fuel an d ignition systems, as well as other functions.
Camshaft Position
The ca
mshaft position sensor is mounted at
the rear of Bank 2 cylinder head on the inlet side and provides one signal every
720 degrees of crankshaft rotation. The signal, in conjunction with the signal from the crankshaft position sensor, indicates
to the ECM that the piston of cylinder 1A is approaching TDC on the compression stroke.
Variable Valve
Timing (Where Fitted)
By energi
si
ng a solenoid to allow the pass
age of pressurized oil on each of the inle t camshaft drives, the ECM can vary by a
single stepped amount, the relati ve timing of the inlet valves.
Ign
ition
Ignit
i
on spark is produced by
individual on-plug coil units.
There are two ignition amplifiers; module #1 drives coils 1A, 2B, 3B and 4A, whilst module #2 drives coils 1B, 2A, 3A and
4B. The ECM controls the amplifiers.
Thi
s sensor uses a piezo-electric sensing element to detect kn
ock which may occur under acceleration at critical conditions.
Should detonation be present the ECM will retard ignition timing of individual cylinders.
Exhaust G
as Recirculation
The EGR
valve (where fitted) reduces NOx
emissions by recirculating a portion of the exhaust gases back into the inlet
manifold.
Heated Oxyg
en Sensors
The h
eated oxygen sensors, one per bank, are situated upstream of the catalysts. Integral
to the sensors are heaters
(under ECM control) which allow the sensor s to reach their operating temperature as soon as possible after engine start. A
comparison between the level of oxygen in the exhaust gas to that in the atmosphere produces an output signal. This signal
is used by the engine closed loop fuel strategy to make fuelling corrections and so control overall emission levels.
Oxygen Sensors
Thes
e sensors, one per bank, are situated downstream of the
catalyst. The comparison of upstream and downstream signals
allows determination of cata lyst conversion efficiency.
Knock Sensor