Page 2459 of 2490
15. Using screws or new scrivets , secure undertray to front
bumper cover.
16. Using new tiestrap, secure undertray to crossbeam brace.
17. Using new scrivets, secure un dertray to each wheelarch
liner.
18. Install generator cool ing duct deflector.
Position deflector over rear vertical duct.
Move deflector forward to engage center tang over
undertray.
Page 2460 of 2490
Install bolt and tighten to 17-23Nm.
19. Install both front road wheels. Refer to Section 204-04.
20. Raise vehicle, remove st ands and lower vehicle.
21. Remove special tool MS53 from vehicle.
22. Install both engine co vers (normally aspirated vehicles only).
Position covers over engine.
Install securing pegs.
23. Install air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
24. Remove fender covers and close hood.
25. Connect ground cable to batt ery terminal and fit battery
cover. Refer 86.15.19.
Page 2462 of 2490
8. Remove generator front cooling duct.
Remove bolt.
Move duct rearwards to rele ase tang from undertray.
Release front duct from rear vertical duct.
9. Remove scrivets or screws se curing undertray to bumper
cover. Discard scrivets.
10. Remove and discard tiestrap securing undertray to crossbeam front brace.
11. At each side of vehicle, remo ve and discard scrivet securing
undertray to wheelarch liner.
Page 2463 of 2490
12. Remove undertray from vehicle.
13. Remove both front road wheels. Refer to Section 204-04.
14. Remove both front road springs. Refer to 60. 20.02.
15. Disconnect wheel speed sensor harness connectors.
1. Sever and discard tiestr aps securing front wheel
speed sensor harness to upper wishbone.
2. Disconnect harness connector from sensor.
Repeat procedure to disconnect opposite side wheel speed
sensor harness.
16. CAUTION: Do not suspend caliper from brake hose as
this will damage the hose.
Remove brake calipers from carriers.
1. Remove caliper spring clip.
2. Remove guide pin dust caps.
3. Slacken and withdraw guide pins.
4. Remove caliper from carrier and tie to suspension mounting bracket.
Repeat procedure to remove opposite side front brake
caliper.
17. Remove filler cap from power steering fluid reservoir.
Page 2478 of 2490
35. Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.
2. Using new tiestraps secure wheel speed sensor harness to upper wishbone.
Repeat procedure to connect opposite side wheel speed
sensor.
36. Install brake calipers.
1. Install caliper on carrier.
2. Install guide pins and tighten to 25-30Nm.
3. Install guide pin dust caps.
4. Install caliper spring clip.
Repeat procedure to install opposite side front brake
caliper.
37. Install both front road sp rings. Refer to 60. 20.02.
38. Using screws or new scrivets , secure undertray to front
bumper cover.
39. Using a new tiestrap, secure undertray to crossbeam front
brace.
Page 2479 of 2490
40. Using new scrivets, secure un dertray to each wheelarch
liner.
41. Install generator cool ing duct deflector.
Position deflector over rear vertical duct.
Slide deflector forward to engage center tang over
undertray.
Install bolt and ti ghten to 17-23Nm.
42. Install both front road wheels. Refer to Section 204-04.
43. Raise vehicle, remove st ands and lower vehicle.
44. Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
45. Ensuring graduation mark remains aligned, finally tighten
wishbone front eccentric bolt to 113-153Nm.
Page 2480 of 2490
46. Install air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
47. Install both engine co vers (normally aspirated vehicles only).
Position covers over engine.
Install securing pegs.
48. Fill power steering system. Refer to Section 211-02.
49. Remove fender covers and close hood.
50. Connect ground cable to batt ery terminal and fit battery
cover. Refer 86.15.19.
51. Carry out steering geometry an d wheel alignment checks and
adjust as necessary. Refer to 57.65.03
Page 2485 of 2490
9. Position spacer in the rece ss of each subframe bush.
10. Raise jack to locate subframe bushes on the body tapered
locations.
11. CAUTION: When installing su bframe bracket ensure that wheel speed sensor harness is clear.
Fit suspension subframe mounting-brackets.
1. Position bracket to subframe.
2. Install but do not ti ghten bush center bolt.
3. Install but do not tighten bolts securing bracket to body.
Following same procedure, install mounting bracket on
opposite side.
12. Tighten mounting bracket to body bolts to 80-100Nm.
Following same procedure, ti ghten mounting bracket bolts
on opposite side.