normal operation
.
No INSTALL a new catalyst monitor sensor.
REFER to Catalyst Monitor Sensor LH
in this section.
CLEAR the DTC. TEST the syst em for normal operation.
P
INPOINT TEST K : DTC P0222, P0223; THRO
TTLE POSITION (TP) SENSOR CIRCUIT 2 LOW
VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
K
1: CHECK TP SENSOR 2 SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Disc
onnect the TP sensor electrical connector, PI06.
2
D
isconnect the ECM electrical connector, EM11.
3
Me
asure the resistance between PI06, pin 02 (G) and EM11, pin 10 (G).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to K2
.
K
2: CHECK TP SENSOR 2 SENSE CIRC
UIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
M
easure the voltage between PI06, pin 02 (G) and GROUND.
3
Is th
e voltage greater than 5 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new TP sensor.
REFER to Throttle Position (TP) Sensor
in this section.
CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST L : DTC P0327, P0328; RIGHT-HA
ND KNOCK SENSOR (KS) CIRCUIT OUT OF RANGE
(LOW VOLTAGE)
•
NOTE: Before commencing this
test, make sure that the sensor is making a good electrical contact with the cylinder
block. See 'possible causes'.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
L
1: CHECK THE KS SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di
sconnect the KS electrical connector, PI26.
2
D
isconnect the ECM electrical connector, EM13.
3
Me
asure the resistance between PI26, pin 01 (S) and EM13, pin 18 (S).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to L2
.
L
2: CHECK THE KS SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
R
econnect the battery negative terminal.
2
Meas
ure the voltage between PI26, pin 01 (S) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to L3
.
L3
: CHECK THE KS SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
t
ch to the OFF
position.
1
Me
asure the resistance between PI26, pin 01 (S) and GROUND.
2
Is
t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new KS.
REFER to Knock Sensor (KS)
in this
section.
CLEAR the DTC. TEST the system for normal operation.
P INPOINT TES
T M : DTC P0332, P0333; LEFT-H
AND KNOCK SENSOR (KS) CIRCUIT OUT OF RANGE
(LOW VOLTAGE)
•
NOTE: Before commencing this
test, make sure that the sensor is making a good electrical contact with the cylinder
block. See 'possible causes'.
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
M1: CHECK THE KS SEN
S
E CI
RCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
Di
sc
onnect the KS electrical connector, PI27.
2
D
i
sconnect the ECM electrical connector, EM13.
3
M
e
asure the resistance between PI27, pin 01 (N) and EM13, pin 17 (N).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to M2
.
M2: CHECK TH
E KS SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Turn the ignition swi
t
ch to the ON
position.
1
Re
connect the battery negative terminal.
2
Meas
ure t
he voltage between PI27, pin 01 (N) and GROUND.
3
Is th
e volt
age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to M3
.
M3: CHECK TH
E KS SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
t
ch to the OFF
position.
1
Measure t
he resistance between PI27, pin 01 (N) and GROUND.
2
Is
t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new KS.
REFER to Knock Sensor (KS)
in this
section.
CLEAR the DTC. TEST the system for normal operation.
PINPOINT TEST N : DTC P0335;
CRANKSHAFT POSITION (CKP) SENSOR CIRCUIT MALFUNCTION
TE
S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
N
1: CH
ECK THE CKP SENSOR FOR CORRECT INSTALLATION
Turn the ignition swi
t
ch to the OFF
position.
1
Check the CKP sen
sor fo
r correct installation.
2
Is the CK
P sensor correctly installed?
Yes GO to N2
.
No
INST
ALL the CKP sensor correctly.
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
-
Lubri c
ants, Fluids, Sealants and Adhesives - ZF Au
tomatic Transmission (Normally Aspirated Vehicles)
Capacities - ZF Automatic Transmission (Normally Aspirated Vehicles)
Torques - ZF Automatic Transmission (Normally Aspirated Vehicles)
Internal Gear Ratios
UnitS p
ecification
Transmissi
on fluidEsso
ATF LT 71141
Torque converter spigotMolyc
o
te or equivalent
UnitLi
t
ers
Transmissi
on fluid (with
torque converter)
10
,0
Com p
onent
Nm
Locki
n
g ferrule - Shift knob
7 -
10
P
l
ug - Drain fluid pan
27
-
33
P
l
ug - Level / fill (transmission case M18 x 1.5)
32
-
38
Tu
be
nut - Cooler pipe to transmission unit
17
-
23
B
o
lt - Drive plate to torque converter
43
-
57
B
o
lt - Driveshaft coupling to transmission
75
-
88
Bo
lt
- Fluid filter to valve block
4,
5 -
5,5
Bolt
-
Fluid pan to transmission case
9 -
11
B
o
lt - Rear extension housing to transmission case
21
-
25
Bolt
-
Rear engine (isolation) mounting to mounting bracket
22
-
28
Bolt -
Rear engine moun
ting bracket to body
22
-
28
Bolt
-
Rear engine mounting bracke
t to transmission rear extension
30 -
40
B
o
lt - Selector cable bracket to transmission case
7 -
10
Bolt
-
Transmission unit to engine
43
-
57
Nu
t -
Transmission drive flange
1
08 -
132
Nu
t -
Selector cable inner to shift lever
1,
5 -
2,5
Nu
t -
Selector cable inner to selector lever
7 -
10
Nu
t -
Selector cable outer to bracket
22
-
28
Nu
t
- Selector lever pivot shaft
7 -
10
Nu
t -
Shift interlock solenoid to housing
5 -
7
Nut -
Shift interlock solenoid actuating lever
11
-
13
Sc
re
w - Input sensor bracket to transmission case (M5)
4,
5 -
5,5
Screw
-
Output sensor bracket to transmission case (M6)
7,
5 -
8,5
Screw
-
Solenoid / regulator plate to valve body
4,
5 -
5,5
Sc
re
w - Valve block to transmission case
7,
5 -
8,5
GearRatio
1s
t3,57
1:1
2n
d2,2:
1
3r
d1,50
8:1
4t
h1,00
:1
5t
h0,80
3:1
Re
ve
rse
4,
06
3:1
Op
eration
The T
ransmission Control Module (TCM) is
able to monitor the state of the torque converter clut ch at all times.
There are three operating modes for the converter
1. 1. Fully open - Torque converter 'unlocked'
2. 2. Fully closed - Torque converter 'locked'
3. 3. Slip control - The TCM monitors slip and may apply sufficie nt pressure to allow a small degree of slip. This mode
maximises economy by reducing slip to a minimum whilst providing isolation from drive-line shunt and vibration.
The TCM constantly measures the slip within the torque conver ter by comparing engine speed (via CAN) and input (turbine
speed). Differences in these speeds indicate the amount of slip.
Clutch Hydraulic Pressure Regulation
The T
CM supplies an internally switched +1
2V supply to the #4 pressure regulator. The regulator is operated by switching
the other side of the operating winding to ground. Hydraulic pressure is controlled by 'pulse width modulation' (PWM) of the
ground switching signal i.e. the duty cycle; the time that the pressure regulator is switched on.
Hydraulic Control
- Transmission Pre
ssure Regulators an d Shift Solenoids
Input speed is monitored by the TCM with a rationality check being made against output speed. A fault will be flagged if the
indicated input speed exceeds 7400 rpm. Additionally, a failure judgement will be made if the indicated input speed is <160
rpm with engine speed >608 rpm and output speed >224 rpm
The procedure is similar for the output sp eed diagnostic. A fault (non OBDII) will be flagged if the indicated input speed
exceeds 6712 rpm. Additionally a failure judgement will be ma de if the indicated output speed is <160 rpm and the average
road wheel speed exceeds 100 rpm.
Under normal circumstance s after the output speed diagnost ic fault code has been set, the TCM uses rear wheel speed
information to compute its calculations, this has no effect on transmission operation. However, should a second fault occur,
in the ABS system, thus making rear wheel speed information unavailable, an additional fault code will be logged.
Control Systems
Introduction
Gear selection is achieved by controlling the flow of transmission fluid to internal multi-disc clutches.
The three solenoid valves direct the transmission fluid flow to the selected clutches and the pressure regulators control the
fluid pressure to each component. One pr essure regulator serves as a master pressure control for the entire system and a
second is used exclusively for torque converter clutch lock-up operation.
The TCM controls the internal components thus determining gear selection and shift pattern.
In the event of an electronic system fault the basic function s Park, Reverse Neutral and Drive Fourth are retained by the
hydraulic system.
Transmission Control Module (TCM)
The TCM is located in the same housing as th e ECM and is accessed in the same manner.
The TCM performs several 'self check' procedur es to ensure correct operation. It is possible due to the nature of these faults
that the module will fail to communicate with other nodes. However, condemnation of the TCM should not take place until
any CAN or power supply related problems have been resolved.
There are three self check procedures for the TCM. 1. 1. Check on ROM by calculatin
g a checksum and comparing this with a known stored value.
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Diagnostic Strategy
Diagnosis and Testing
Quick Reference Fault Chart
Quick Reference Fault Chart
Special Tool(s)
Digital multimeter
Generic scantool
SymptomPossible SourcesAction
Normal transmission
operation but fault codes
stored• NOTE: If P0706 is logged ignore P0742
Output speed sensor circuit fault
TCM faulty
ABS system fault (this code may log er roneously following an ABS problem)
Position switch and D to 4 switch circuit fault
P R 4 circuit fault
*
*
*
*
*
GO to
P0721 GO to
P1603 GO to
P0742
*
*
*
Sport mode will not selectMode switch circuit fault
*GO to
P0790
*
Mode switch state lamp not
workingMode switch supply
Mode switch circuit fault
*
*GO to
P0790
*
Poor, or reduced shift
qualityPresence of EMS faults
(may affect the accuracy of the torque signal)
*GO to EMS *
Transmission temperature sensor circuit
*GO to
P0710
*
Out of sequence shiftOutput / input speed sensor circuit fault
Mechanical fault (check all other operations)
*
*GO to
P1731
*
No torque converter lock-
upP R 4 circuit fault
*GO to
P0743
*
Mechanical fault, should P R 4 be OK
*GO to
P0741
*
Harsh shifts, engine stalling (torque converter stuck on)P R 4 circuit fault
Mechanical fault, should P R 4 be OK
*
*GO to
P0742
*
Default to 4th gearSolenoid / pressure regulator supply from TCM
*GO to
P0702
*
• NOTE: If the code logs wh
en 3rd is selected, then the D to 4 switch is the most probable cause If the code logs when D is selected fro m the LH side of the gate,
then check selector cable adjustment
'J gate' or selector ca ble out of adjustment
D to 4th switch
Rotary position switch circuit
*
*
*GO to
P0706
*
Input speed sensor circuit fault
Input speed sensor faulty
*
*GO to
P0715
*
Solenoid #1 circuit fault
*GO to
P0753
*
Solenoid #2 circuit fault
*GO to
*
3. NOTE: Ensure extreme clea nliness and never reuse
transmission fluid.
Using a new gasket, install the fl uid pan and tighten the fixings
to the specified torque figure.
4. Connect the battery and fit the battery cover..
Reset the radio and the clock.
5. Refer to (44.24.02) for fluid fill procedure.
Fit the inpu
t speed sensor and
tighten the retaining screw to
the specified to rque figure..
5. Re
position the inte
rnal harness for.
R
elease the internal harness
from the retaining clips.
6. Connect
the five pressure re
gulator connectors and three
solenoid connectors.
7. N
OTE: Ensure extreme clea
nliness and never reuse
transmission fluid.
Using a new gasket, install the fl uid pan and tighten the twenty-
two fixings to the specified. torque figure
8. Connect the battery and fit the battery cover..
Reset th
e radio and the clock.
9. Refer to (44.24.02) for fluid fill procedure.
10. Check for leaks and remove spilt fluid.