Page 741 of 2490

Installation
19.70.28.
15. Remove the supercharger outlet duct and gasket. Refer to
Operation 18.50.17.
16. Remove the coolant output pipe. Refer to Operation (SC)
26.31.08.
17. Remove the supercharger driv e belt. Refer to Operation
18.50.08.
18. Remove the supercharger as sembly. Refer to operation
18.50.15.
19. Remove the B-Bank intercooler. Refer to Operation 18.50.19.
20. Disconnect the fuel injector harness.
1. Disconnect the multi-plugs from the B-Bank injectors.
2. Loosen, do not remove, the nuts which secure the
harness to the camshaft cover.
3. Reposition the harness for access.
21. Remove the fuel rail.
1. Remove the three bolts whic h secure the fuel rail to
the intercooler adaptor.
2. Remove the fuel rail from the adaptor; still connected
to the fuel crossover pi pe and fuel feed pipe.
22. Remove the intercoole r adaptor assembly.
1. Remove and discard the seals from the fuel rail.
2. Remove the five bolts which secure the adaptor
assembly to the cylinder head.
3. Remove the adaptor assembly from the cylinder head.
Remove the gasket; adaptor assembly to cylinder head.
23. Clean and inspect all relevant mating faces.
1. Fit the intercooler adaptor assembly.
1. Fit a new gasket; adaptor assembly to cylinder head.
2. Align and fit the adaptor assembly to the cylinder head.
Page 742 of 2490

3. Fit the five bolts which secure the adaptor assembly to the cylinder head.
4. Fit new seals to the fuel rail.
2. Fit the fuel rail to the intercooler adaptor.
1. Align the fuel rail to the adaptor; still connected to the fuel crossover pipe and fuel feed pipe. Locate the
fuel rail into the adaptor.
2. Fit the three bolts which secure the fuel rail to the adaptor.
3. Connect the fuel injector harness.
1. Reposition the harness.
2. Tighten the nuts which secure the harness to the
camshaft cover.
3. Connect the multi-plugs to the B-Bank injectors.
4. Fit the B-Bank intercooler. Refer to Operation 18.50.19.
5. Fit the supercharger assembly. Refer to operation 18.50.15.
6. Fit the supercharger drive belt . Refer to Operation 18.50.08.
7. Fit the coolant output pipe. Refer to Operation (SC) 26.31.08.
8. Fit the throttle induction elbow. Refer to Operation 19.70.28.
9. Fit the throttle housing. Refer to Operation 19.70.04.
10. Fit the supercharger outlet duct and gasket. Refer to
Operation 18.50.17.
11. Fit the intake tube / air flow meter / air cleaner cover
assembly.
1. Fit a new rubber seal; air in take tube to throttle body.
2. Fit the intake tube / air flow meter / air cleaner cover
assembly.
Page 744 of 2490

Engine - Intake Manifold Gasket RH
In-vehicle Repair
1. Open the engine compartment and fit paintwork protection
sheets.
2. Disconnect the batt ery ground cable.
Remove the battery cover.
3. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT THE WARNINGS GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Depressurise the fuel system.
Ensure that the ignition is switched off and remove the
valve cap from the fuel cross-over pipe. Place a cloth
under the valve to collect any spillage.
Place a closed container, su itable for collecting fuel,
adjacent to the vehicle. Remove the lid.
4. Connect the fuel injection pres sure test equipment 310 - 058
(or other suitable type). Insert the drain / bleed tube into the
fuel container. Follow the ma nufacturer's instructions and
depressurise the fuel system.
5. Store the drained fuel safely and ensure that the lid is closed
securely. Remove the equipmen t and discard the cloth from
beneath the valve. refit the valve cap.
6. Drain the radiator coolant. Refer to Operation 26.10.01.
7. Disconnect the breather pipe fro m the A-Bank camshaft cover.
1. Disconnect the breather pipe from the stub pipe.
2. Remove and discard the O-ring seal from the breather
pipe.
Page 746 of 2490

Installation
19.70.28.
15. Remove the supercharger outlet duct and gasket. Refer to
Operation 18.50.17.
16. Remove the coolant output pipe. Refer to Operation (SC)
26.31.08.
17. Remove the supercharger driv e belt. Refer to Operation
18.50.08.
18. Remove the supercharger as sembly. Refer to operation
18.50.15.
19. Remove the A-Bank intercooler. Refer to Operation 18.50.18.
20. Disconnect the fuel injector harness.
1. Disconnect the multi-plugs from the A-Bank injectors.
2. Loosen, do not remove, the nuts which secure the
harness to the camshaft cover.
3. Reposition the harness for access.
21. Remove the fuel rail.
1. Remove the three bolts whic h secure the fuel rail to
the intercooler adaptor.
2. Remove the fuel rail from the adaptor; still connected
to the fuel crossover pipe and fuel return pipe.
22. Remove the intercoole r adaptor assembly.
1. Remove and discard the seals from the fuel rail.
2. Remove the five bolts which secure the adaptor
assembly to the cylinder head.
3. Remove the adaptor assembly from the cylinder head.
Remove the gasket; adaptor assembly to cylinder head.
23. Clean and inspect all relevant mating faces.
1. Fit the intercooler adaptor assembly.
1. Fit a new gasket; adaptor assembly to cylinder head.
2. Align and fit the adaptor assembly to the cylinder head.
Page 747 of 2490

3. Fit the five bolts which secure the adaptor assembly to the cylinder head.
4. Fit new seals to the fuel rail.
2. Fit the fuel rail to the intercooler adaptor.
1. Align the fuel rail to the adaptor; still connected to the fuel crossover pipe and fuel return pipe. Locate
the fuel rail into the adaptor.
2. Fit the three bolts which secure the fuel rail to the adaptor.
3. Connect the fuel injector harness.
1. Reposition the harness.
2. Tighten the nuts which secure the harness to the
camshaft cover.
3. Connect the multi-plugs to the A-Bank injectors.
4. Fit the A-Bank intercooler. Refer to Operation 18.50.18.
5. Fit the supercharger assembly. Refer to operation 18.50.15.
6. Fit the supercharger drive belt . Refer to Operation 18.50.08.
7. Fit the coolant output pipe. Refer to Operation 26.31.08.
8. Fit the throttle induction elbow. Refer to Operation 19.70.28.
9. Fit the throttle housing. Refer to Operation 19.70.04.
10. Fit the supercharger outlet duct and gasket. Refer to
Operation 18.50.17.
11. Fit the intake tube / air flow meter / air cleaner cover
assembly.
1. Fit a new rubber seal; air in take tube to throttle body.
2. Fit the intake tube / air flow meter / air cleaner cover
assembly.
Page 875 of 2490

Engine - Valve Springs LH
In-vehicle Repair
Removal
Special Tool(s)
Valve spring compressor
303-252 1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section. This operation includes draining the coolant from the
radiator and removing the cam covers.
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this
Section. This operation includes depressurising the fuel system
and removing the throttle housing.
6. Remove the Cylinder Head an d Gasket. Refer to Operation
12.29.02 in this Section.
7. Remove the valve collets from the first valve.
1. Fit the valve spring compressor 303 - 252 to the relevant spring.
2. Compress the spring and remove the collets.
8. Remove the valve spring.
Remove the valve spring compressor 303 - 252.
1. Remove the valve collar.
2. Remove the valve spring.
Page 877 of 2490

Engine - Valve Springs RH
In-vehicle Repair
Removal
Special Tool(s)
Valve spring compressor
303-252 1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section. This operation includes draining the coolant from the
radiator and removing the cam covers.
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this
Section. This operation includes depressurising the fuel system
and removing the throttle housing.
6. Remove the Cylinder Head an d Gasket. Refer to Operation
12.29.03 in this Section.
7. Remove the valve collets from the first valve.
1. Fit the valve spring compressor 303 - 252 to the relevant spring.
2. Compress the spring and remove the collets.
8. Remove the valve spring.
Remove the valve spring compressor 303 - 252.
1. Remove the valve collar.
2. Remove the valve spring.
Page 1014 of 2490
Fuel Char
ging and Controls - Fuel Charging and Controls
Description an
d Operation
This section provides service informatio n for the fuel distribution components located on the engine and includes the
supercharger, where fitted. Refer to Section 310-01 for informatio n on the fuel tank, fuel lines and related fuel supply items.
Fuel Charging and Controls -
Normally Aspirated Vehicles
P
a
rts List
It
e
m
Par
t
Number
De
scr
iption
1—F
u
el feed from tank to bank 2
2—Fue
l
injector
3—Inta
k
e manifold/fuel rail
4—Te
st
/de-pressurization valve
5—F
u
el cross-over pipe
6—F
u
el pressure regulator
7—F
u
el return to tank