Page 699 of 2490
STAGE ONE tighten to 14 - 16 Nm.
3. Tighten the securing bolts in two stages and in the order
shown.
STAGE TWO tighten to 95 - 125 Nm.
4. Refit the Transmission, Catalytic Converters and the Front
Muffler, Air Intake Tube an d Engine Covers. Refill the
transmission with new fluid.
Refer to Operation 44.20. 01 Transmission Install, in
Section 307-01B, which includes each of the above
operations.
5. Remove the paint protection sheets and close the engine
compartment cover.
6. Connect the battery and fit the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 700 of 2490

Engine - Intake Camshaft LH
In-vehicle Repair
Removal
Installation
1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Cover. Re fer to Operation 12.65.01.
5. Remove the VVT Unit from the B-Bank. Refer to Operation
12.65.71. This also includes the VVT Bush Carrier Assembly,
Primary Chain and Tensioner.
6. Remove the camshaft locking tool 303 - 530 (fitted for
previous operation).
7. Remove the camshaft.
1. Remove the bolts which secure the camshaft caps; loosen them evenly, in stages.
2. Remove the camshaft caps. Note their orientation and
markings - each is marked with its position (a
number) and orientation (an arrow).
3. Remove the camshaft from the engine.
8. Clean and inspect all relevant components.
1. Apply oil (EP-90) to the camsha ft and bearing surfaces, as
follows:
To the upper face of each be aring surface (two places) in
the cylinder head.
To the upper face of each be aring surface (two places) in
each bearing cap.
On the cam lobes ONLY, not on the base circle area.
2. Refit the camshaft.
Page 701 of 2490

1. Fit the camshaft to position in the cylinder head, with the timing flats uppermost.
2. Fit the camshaft caps to their respective locations (0 to 4 from the front) and in the correct orientation
(arrow to front of engine).
3. Fit and tighten the cap securing bolts. Tighten evenly,
in stages, to 9 - 11 Nm.
3. Fit the camshaft locking tool 303 - 530 (fitted for following
operation) align the camshaft as necessary.
4. Refit the VVT Unit to the A-Bank. Refer to Operation 12.65.71.
This also includes the VVT Bu sh Carrier Assembly, Primary
Chain and Tensioner.
5. With the camshaft (303 - 530) and crankshaft (303 - 531)
setting tools removed, after the previous operation, adjust the
valve clearances on the inlet camshaft. refer to Operation
12.29.48.
6. Refit the Timing Cover. Re fer to Operation 12.65.01.
7. Move the engine compartment co ver from the service position
and connect the gas struts.
8. Remove the paint protection sheets and close the cover.
9. Connect the battery and fit the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 702 of 2490

Engine - Intake Camshaft RH
In-vehicle Repair
Removal
Installation
1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Cover. Re fer to Operation 12.65.01.
5. Remove the VVT Unit from the A-Bank. Refer to Operation
12.65.70. This also includes the VVT Bush Carrier Assembly,
Primary Chain and Tensioner.
6. Remove the camshaft locking tool 303 - 530 (fitted for
previous operation).
7. Remove the camshaft.
1. Remove the bolts which secure the camshaft caps; loosen them evenly, in stages.
2. Remove the camshaft caps. Note their orientation and
markings - each is marked with its position (a
number) and orientation (an arrow).
3. Remove the camshaft from the engine.
8. Clean and inspect all relevant components.
1. Apply oil (EP-90) to the camsha ft and bearing surfaces, as
follows:
To the upper face of each be aring surface (two places) in
the cylinder head.
To the upper face of each be aring surface (two places) in
each bearing cap.
On the cam lobes ONLY, not on the base circle area.
2. Refit the camshaft.
Page 703 of 2490

1.
Fit the camshaft to position in the cylinder head, with
the timing flats uppermost.
2. Fit the camshaft caps to their respective locations (0 to 4 from the front) and in the correct orientation
(arrow to front of engine).
3. Fit and tighten the cap securing bolts. Tighten evenly,
in stages, to 9 - 11 Nm.
3. Fit the camshaft locking tool 303 - 530 (fitted for following
operation) align the camshaft as necessary.
4. Refit the VVT Unit to the A-Bank. Refer to Operation 12.65.70.
This also includes the VVT Bu sh Carrier Assembly, Primary
Chain and Tensioner.
5. With the camshaft (303 - 530) and crankshaft (303 - 531)
setting tools removed, after the previous operation, adjust the
valve clearances on the inlet camshaft. refer to Operation
12.29.48.
6. Refit the Timing Cover. Re fer to Operation 12.65.01.
7. Move the engine compartment co ver from the service position
and connect the gas struts.
8. Remove the paint protection sheets and close the cover.
9. Connect the battery and fit the battery cover.
Re
fer to the Battery Reconnection Procedure 86.15.15.
Page 705 of 2490
(or other sui
table type). Insert the drain / bleed tube
into the fuel
container. Follow the manufa cturer's instructions and
depressurise the fuel system.
5. Store the drained fuel safely and ensure that the lid is closed
securely. Remove the equipmen t and discard the cloth from
beneath the valve. refit the valve cap.
6. Di
sconnect the batt
ery ground cable.
R
emove the battery cover.
7. Disconnect the breather pipe fro m the
A-Bank camshaft cover.
1. Disconnect the breather pipe from the stub pipe.
2. Remove and discard the O-ring seal from the breather
pipe.
8. Disconnect the air fl ow meter multi-plug.
9. Cut and remove the strap which secures the vacuum pipe to
the induction elbow.
10
.
Disconnect the intake tube from the throttle body.
1. Remove the two bolts which secure the intake tube to the throttle body.
2. Disconnect the intake tube from the throttle body.
Page 706 of 2490
11. Disconnect the air cleaner cover.
1. Remove the five clips wh ich secure the air cleaner
cover.
12. Remove the intake tube / air flow meter / air cleaner cover
assembly.
1. Remove the intake tube / air flow meter / air cleaner
cover assembly.
2. Remove and discard the ru bber seal; air intake tube
to throttle body.
13. Disconnect the multi-plug s from the throttle body.
1. Disconnect the throttle body motor multi-plug.
2. Disconnect the two potentiometer multi-plugs, one each side of the throttle.
3. Disconnect the vacuum pi pe elbow from the throttle
actuator.
14. Disconnect the throttle inner cable.
Turn the throttle pulley to the fully open position.
Disconnect the throttle in ner cable from the pulley.
15. Disconnect the throttle outer cable.
Remove the throttle cable adjusting nut from the outer
cable.
Remove the cable from the adjustment bracket.
Page 707 of 2490
16. Disconnect the coolant hoses from the throttle body.
Release the clip which secures the coolant return hose and
disconnect the hose. Fit a blanking plug to the hose to
prevent water leakage.
Release the clip which secures the coolant feed hose and
disconnect the hose. Fit a blanking plug to the hose to
prevent water leakage.
17. Disconnect the multi-plug, located on the bracket under the
left side of th e throttle body.
18. Remove the throttle bo dy securing bolts.
19. Remove the throttle body.
1. Remove the throttle body from the induction elbow.
2. Remove and discard the throttle body gasket.