Page 1682 of 2490
2. Locate the intermediate muffl er to the front muff
ler.
3. Cor r
ectly position the intermedia
te muffler at the front muffler
to align the correct refere nce / index indicator ring.
Tighte
n the clamp, intermediate
muffler to front muffler.
4. NO TE
: If necessary, loosen and rotate the intermediate
muffler, at the front to intermediate muffler joint, to achieve the
tailpipe trim settings. Refer to Specifications in this section.
Correctly position the rear muffler assembly.
Connect the rear muffl
er to the intermediate muffler and
insert to the Nominal indicator ring, rotating back and
forth to aid engagement.
Chec k
that the mounting is located correctly into the
mounting rubber.
Chec k
that the tailpi
pe position is wi thin the specified
settings, adjusting engageme nt within the Maximum and
Minimum indicator rings if necessary. Refer to
Specifications in this section.
5. Tighten the securing clamp, in termediate muffler to rear
muffler.
Page 1683 of 2490
6.
R
emove the axle stands from be
neath the rear jacking points.
7. Lower the ramp.
Page 1684 of 2490
Ex
haust System - Muff
ler and Tailpipe LH
Remo
val and Installation
Remov
a
l
Installation
1. Ra
ise the vehicle on a four-post ramp.
2. Slacken the securi
ng clamp, re
ar muffler to intermediate
muffler.
3. Re
move the rear muffler
and tailpipe assembly.
Separate the rear muffl er fr
om
the intermediate muffler.
Di
sengage the rear muffler mounting peg from the
mounting rubber.
R e
move the rear muffler asse
mbly. Rotate the assembly
back and forth to aid removal.
4. Clean the exhaust joints.
1. Fi
t the rear muffler and tailpipe assembly.
Connect
the rear muffl
er to the intermediate muffler and
insert to the Nominal indicator ring.
2. Position and align the rear mu ffler and tailpipe assembly.
Engage the peg with
the mounting rubber.
Chec
k
that the tailpi
pe position is wi thin the specified
settings, adjusting engageme nt within the Maximum and
Minimum indicator rings if necessary; refer to
Specifications in this section.
Page 1685 of 2490
3.
Tigh
ten the securing clamp, re
ar muffler to intermediate
muffler.
4. Lower the ramp.
Page 1686 of 2490
Ex
haust System - Muff
ler and Tailpipe RH
Remo
val and Installation
Remov
a
l
Installation
1. Ra
ise the vehicle on a four-post ramp.
2. Slacken the securi
ng clamp, re
ar muffler to intermediate
muffler.
3. Re
move the rear muffler
and tailpipe assembly.
Separate the rear muffl er fr
om
the intermediate muffler.
Di
sengage the rear muffler mounting peg from the
mounting rubber.
R e
move the rear muffler asse
mbly. Rotate the assembly
back and forth to aid removal.
4. Clean the exhaust joints.
1. Fi
t the rear muffler and tailpipe assembly.
Connect
the rear muffl
er to the intermediate muffler and
insert to the Nominal indicator ring.
2. Position and align the rear mu ffler and tailpipe assembly.
Engage the peg with
the mounting rubber.
Chec
k
that the tailpi
pe position is wi thin the specified
settings, adjusting engageme nt within the Maximum and
Minimum indicator rings if necessary; refer to
Specifications in this section.
Page 1687 of 2490
3.
Tigh
ten the securing clamp, re
ar muffler to intermediate
muffler.
4. Lower the ramp.
Page 1691 of 2490

Fuel System - Gener
al Information - Fuel Tank Draining
Gen
eral Procedures
1.
WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Remove the battery. Refer to operation 86.15.01.
2. De
pressurise the fuel system.
E
nsure that the ignition is
switched off and remove the
valve cap from the fuel cross-over pipe. Place a cloth
under the valve to collect any spillage.
Pla
ce a closed container, su
itable for collecting fuel,
adjacent to the vehicle. Remove the lid.
3. Conne
ct the fuel injection pressu
re test equipment JD 209 (or
other suitable type). Insert the drain / bleed tube into the fuel
container. Follow the manufa cturer's instructions and
depressurise the fuel system.
4. Store the drained fuel safely and ensure that the lid is closed
securely. Remove the equipmen t and discard the cloth from
beneath the valve. Refit the valve cap.
5. Use a suitable fuel storage tank er / pump system to drain the
vehicle tank as described below.
6. Connect a ground cable betw een the vehicle and drain
equipment and connect both to a suitable earth point.
7. At the engine bay bulkhead, lo cate the quick fit connecto
r
between the underfloor fuel feed pipe and the fuel pulse
damper.
Pla
ce a cloth under the pipes
to absorb any spillage.
D
isconnect the fuel feed hose
at the quick fit connector,
using special tool JD 182.
Conne
ct the fuel drain equipment to the underfloor fuel
feed pipe.
8. Drain the fuel tank in accordance with the equipment
manufacturers instructions.
Page 1692 of 2490

Fuel Tank and Lines - Fuel Tank and Li
nes
Description an
d Operation
Fuel Tank
Parts List
The steel fuel tank is located inside the trunk and mounted across the vehicle behind the passenger compartment bulkhead.
The fuel tank is held in posi tion by two retaining straps fi tted to body-mounted brackets.
The fuel tank has an integral non-adjustable fill er pipe and integral breather and vapor pipework.
A single fuel pump is mounted inside the tank on vehicles with normally aspirated engines. For vehicles with supercharged
engines, two pumps are fitted in the tank. Fuel is drawn by the pump(s) from the fuel tank and supplied via the fuel lines
and 70 micron filter to the fuel rails.
The fuel lines run from front-to-rear down the vehicle's left-hand-side.
Ite
m
Part
Number
Descr
iption
1—Fu
el filler latch box
2—Pressure reli
ef pipe, ORVR
(shown) / tank breather pipe on non-ORVR systems
3—Tank grounding
cable
4—Evaporative flan
ge assembly
(ORVR type shown)
5—Trunk elec
trical harne
ss (part of)
6—Fue
l
level sensor
flange/connector
7—Fu
el tank retaining straps
8—F
u
el tank retaining stra
ps adjustable clamps
9—Fu
el tank retaining straps lower brackets
10—Tank vapor outlet pipe to un
derflo
or pipe quick-fit connector
11—F
u
el filler latch bo
x water drain pipe