Page 84 of 2490
In
stallation
Re
move steering rack securing bolts.
Carefully move steer
ing rack
downwards for access to
wishbone eccentric bolt.
29 . R
emove lower wishbone rear
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
R e
move wishbone rear ec
centric bolt and nut.
30. Remove lower wishbone rear arm/ball joint assembly from
crossbeam.
1. Positi
on wishbone rear arm on crossbeam and install but do
not tighten eccentric bolt.
2. Install steeri
ng rack on crossbeam.
Ensure
that b
ushes are correct
ly positioned on steering
rack.
Posi ti
on steering rack on crossbeam.
Position support brac
kets over bus
hes.
Install mountin
g bracket bolts an
d tighten to 41-54Nm.
3. Install lower steering column on pinion shaft.
Move col u
mn downwards to engage coupling splines on
pinion shaft.
Page 85 of 2490
1
. Install nut and bolt and tighten to 22-28Nm.
4. Position an
d connect harnes
s to steering transducer.
RHD
vehicles. Position steeri
ng harness behind return
pipe.
Conne
ct harness to transducer.
5. Secure return pipe on steering
rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
4. Secure pipe and harness to support with new tiestrap.
6. Inst
all shock absorber
and mounting bracket.
Posit
ion shock absorber moun
ting bracket on wishbone
rear arm.
Install
wishbone front arm to
rear arm bolt and tighten to
77-103Nm.
7. Tighten shock absorber lower bolt and nut to 43-57Nm.
Page 87 of 2490
12
.
Install nut securing upper ball jo int to vertical link and tighten
to 60-80Nm.
13
.
Position tie rod ball joint taper pin on steering arm and install
and tighten nut to 71-85Nm.
14. Raise vehicle and support on st ands to provide access for
Special Tool 204-111 and road spring.
15
.
Install spring pan, rubber lowe r seat, spring and rubber upper
seat on Special Tool 204-111.
16. Install road spring in suspension turret.
Install
spring pan/spring as
sembly and Special Tool 204-
111 in suspension turret.
Page 92 of 2490
10. NOTE
: It is not necessary to re
move Special Tool from spring
at this stage.
Remove spring assembly and Special Tool 204-111 from
suspension turret.
11. Lower vehicle to working heig ht and support on stands.
12 . Re
move tiestraps securing wheel speed sensor harness to
upper wishbone.
13 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.
14. Remove nut securing tie rod oute r ball joint to steering arm.
Page 95 of 2490
24
.
Slacken but do not remove shock absorber lower nut and
bolt.
25
.
Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column up
wards to release it from pinion shaft.
26
.
Disconnect harness connector from steering transducer.
27. Remove tiestrap securing retu rn pipe, harness (RHD only)
and rubber support to steering rack.
Page 96 of 2490
28. CAU
TION: Do not allow steerin
g pipes to support weight
of steering rack.
Position steering rack for access.
Pivot steering arm ful
ly downwards
Re
move steering rack securing bolts.
Carefully move steer
ing rack
downwards for access to
wishbone eccentric bolt.
29 . R
emove lower wishbone rear
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
Remove wish
bone eccent
ric bolt and nut.
30. Remove lower wishbone rear arm/ball joint assembly from
crossbeam.
31 . R
emove lower wishbone front
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
Re
move wishbone front ec
centric bolt and nut.
32. Remove lower wishbone front arm from crossbeam.
33. NOTE: For assembly purposes, note orientation of bush.
• NOTE: Initial press action will cause tool to sh ear bush flange.
Using a hydraulic press, remove bush from wishbone front arm.
Page 98 of 2490
not ti
ghten eccentric bolt and nut.
4. Install steeri
ng rack on crossbeam.
Ensure that b
ushes are correct
ly positioned on steering
rack.
Posi ti
on steering rack on crossbeam.
Position support brac
kets over bus
hes.
Install mountin
g bracket bolts an
d tighten to 41-54Nm.
5. Inst al
l lower steering column on pinion shaft.
Move col
u
mn downwards to engage coupling splines on
pinion shaft.
1. Install nut and bolt and tighten to 22-28Nm.
6. Position an d
connect harnes
s to steering transducer.
RHD veh
icles. Position steeri
ng harness behind return
pipe.
Conne ct
harness to transducer.
7. Secure return pipe on steering rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
Page 100 of 2490
12. Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install nut and tighten to 60-80Nm.
13 . Position verti
cal link/ hub asse
mbly on upper ball joint taper
pin.
14 . Install nu
t securing upper ball jo
int to vertical link and tighten
to 60-80Nm.
15. Position tie rod ball joint taper pin on steering arm and install
and tighten nut to 71-85Nm.