1998 JAGUAR X308 fuel level

The fuel fil
ler cap is the same as
that used on non-ORVR systems.
The check valve assembly is a push fit into the end of the fuel filler tube and is accessible with the evaporative flange
removed. The valve has a light spring load ing and opens under the inflow of fuel.
ORVR Evaporative Loss Flange Assembly

The evaporative loss flange assembly is fitted to the top of the tank via a seal and locking ring arrangement identical to that
used for non-ORVR systems. The assembly is re moveable complete with the fitted components.
The fuel level vent valve (FLVV) is mounted in the ELF assembly via a bayonet fitting : it is turned approximately 90 °
clockwise to release. The grade vent valve and pressure sensor are push in fits via sealing gromme ts : note that, due to the
tight fit, removal of these components may require cutting the grommets. The fuel pump connector is push fitted and
crimped into a location tube on the underside of the flange.
It e
m
Par
t
Number
De
scr
iption
1—An
ti-s
urge valve
2—Pressure rel
i
ef pipe
3—Check v
a
lve
It
e
m
Par
t
Number
De
scr
iption
1—Fi
ll
level vent valve (FLVV) /
pressure relief valve assembly
2—Pres
sure
sensor
3—Grade vent
valve
4—Fue
l
pump connector
5—Lockin
g rin
g
6—Evaporative loss flange (ELF)
7—Seal
8—F
u
el pump link lead

E
vaporative Emissions - Evaporative Emissions
D
iagnosis and Testing
Prelim

inary Inspection
1.
1. Vis
ually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
2.
2. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
3. 3. If the concern is not visually evident, verify the symptom and proceed with diagnosis, using the Jaguar approved
diagnostic system, where available.
4. 4. Where K-Line or Vacutec equipment is available, it should be used as an aid to diagnosis. The equipment must be
capable of testing to the 0.020 thou standard (2001 MY on).
Diagnostic Drive Cycles
Following th
e setting of a DTC, the appropriate repairs must
be carried out, and the normal operation of the system
checked. This will be done by performing a series of drive cycles which will enable the vehicle to operate the evaporative
emissions system as a function check. For details of the drive cycles,
REFER to Section 303
-1
4 Electronic Engine Controls
.
ECM adapt
ations.
Diagnostic Trouble Code
(D
TC) index/Symptom Chart
1.
1. Wh
ere the Jaguar approved diagnostic sy
stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared. (The
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
2. 2. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
3. 3. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant level
Fue

l level
Fuel contaminatio
n
/grade/quality
Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)

E
lectronic Engine Controls -
Electronic Engine Controls
D
iagnosis and Testing
I

nspection and Verification
1.
1. Veri
fy the customer concern.
2. 2. Confirm which, if any, warning li ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
4.
4. Veri
fy the following syst
ems are working correctly:
Air in
take system
Coo

ling system
Charging system


F

uel charging system
5. 5. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycles (a cy cle is an ignition ON/OFF, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for driv e cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
dependin
g o
n the tool used, but can provide information useful to the technician in dia
gnos
in
g th
e fault.

MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant
level
Fuel contamination

Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)
Tran

smission control module
Check spark plu

g type. Only re
sisted plugs should be fitted. Refer to specifications
section for gap
Relay date codes.
If the date on the rela
y is between R6 k1 and R6 k8, replace the
relay

P0122Throttle
position (TP) sensor 1 low
voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) open circuit or
high resistance
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0123Throttl e
position (TP) sensor 1
high voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) short circuit to
high voltage
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0125En
gine coolant temperature (ECT)
sensor response (for closed loop
fuel control)
Low/contaminated coolant Therm o
stat failure
ECT se
ns
or to ECM sensing circuit
high resistance, open circuit or
short circuit to high voltage
Che c
k coolant level and condition.
Check thermostat function. For ECT
sensor circuit tests,GO to Pinpoint
Test C.
.
P0131Right -
hand H02S sense circuit low
voltage
H02 S
disconnected
H0
2S to
ECM wiring open circuit
H0
2S short ci
rcuit to ground
H0
2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0132Right-
hand H02S sense circuit
high voltage
H02 S
sensing circuit short circuit to
high voltage
H0 2S groun
d braided shield open
circuit
H0 2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0133Right-
hand H02S sense circuit
slow response
Engine m
isfire
H02
S
disconnected
H0
2S mechanical damage

H0
2S to
ECM wiring intermittent
open circuit
H02 S
sensing circuit short circuit to
high voltage
H02S short ci
rcuit to ground
H02S groun

d braided shield open
circuit
H0 2S heater circuit faul
t
Exhaus
t leak

Low e
x
haust temperature
Injector fl
ow parti
ally blocked
Catal
y
st efficiency decrease
H0
2S fail
ure
Chec
k for 'en
gine misfire detected'
DTCs. For HO2S circuit tests,GO to
Pinpoint Test E.
.G
O to Pinpoint Test
F.
. Check for exhaust leaks,
REF
ER to Section 309
-00
Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Cont

rols
.
P0135Right
-
hand H02S heater circuit
malfunction
H02 S
disconnected
H0
2S h
eater power supply open
circuit
H0 2S heater to ECM wi
ring short
circuit or open circuit
H0 2S heater fai
lure
F
o
r right-hand HO2S heater circuit
tests,GO to Pinpoint Test F.
.
P0137Right-
hand catalyst monitor
sensor sense circuit low voltage
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor short
circuit to ground
Cat a
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor

circuit tests,GO to Pinpoint Test G.
.
P0138Right -
hand catalyst monitor
sensor sense circuit high voltage
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Catalyst
monitor sensor ground
braided shield open circuit
Cata
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor

circuit tests,GO to Pinpoint Test G.
.
P0140Right -
hand catalyst monitor
sensor sense circuit no activity
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor
mechanical damage
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Cataly
st monitor sensor short
circuit to ground
Catalyst
monitor sensor ground
braided shield open circuit
F or ri
ght-hand catalyst monitor sensor

circuit tests, GO to Pinpoint Test G.
.
Check f o
r exhaust leaks,
REFER to Section 309
-00 Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
.

leak
/blockage
EVAP valve failure


P0444Evaporati

ve emissions system
(EVAP) valve circuit open circuit
EVAP t
o ECM drive circuit open
circuit or high resistance
EVAP failu
re
F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0445Evaporati

ve emissions system
(EVAP) valve circuit short circuit
E
VAP to ECM drive circuit short
circuit to ground
EVAP failu
re
F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0447Cani

ster close valve (CCV) circuit
open circuit
CCV to ECM
drive circuit open
circuit, high resi stance or short
circuit to ground
EVAP failu
re
F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0448Cani

ster close valve (CCV) circuit
short circuit
CCV to
ECM drive circuit short
circuit to high voltage
CCV failure

F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0452F

uel tank pressure (FTP) sensor
circuit low voltage
FTP
sensor disconnected
FTP

sensor to ECM sense circuit
open circuit or short circuit to
ground
FTP sen
sor to ECM power supply
circuit open circuit or short circuit
to ground
F
TP sensor failure
F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0453F

uel tank pressure (FTP) sensor
circuit high voltage
FTP
sensor to ECM signal ground
circuit open circuit
F
TP sensor to ECM wiring (supply,
sense, signal, ground) short circuit
to each other
FTP
sensor to ECM sense circuit
short circuit to high voltage
F
TP sensor failure
F
or evaporative emissions pinpoint
tests,
REFER to Section 303
-1
3 Evaporative

Emiss
ions
.
P0460Fue

l level sense signal
performance
Fue
l level sensor
to instrument
cluster circuits in termittent short or
open circuit
F
uel level sensor failure
Instrument cluster
faul
t (incorrect
fuel level data)
F
or fuel level sensor
circuit tests,
REFER to Section 303
-04
Fuel
Charging and Con

trols
.
P0506Idl

e rpm lower than expected
Ai
r intake blockage
Acce

ssory drive overload
(defective/siezed component)
Thr
ottle valve stuck closed
Throttl

e assembly failure
Chec
k the air intake system.
REFER to Section 303
-1
2 Intake Air
Distribu

tion and Filtering
.
Check t
he accessory drive
components,
REFER to Section 303
-0
5 Accessory
Dr

ive
.
F
or throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con

trols
.
P0507Idle rpm

higher than expected
Inta
ke air leak between MAF
sensor and throttle
Inta
ke air leak between throttle
and engine
Engine
breather leak
Cruis

e (speed) control vacuum
failure
Thr
ottle valve stuck open
Throttl

e assembly failure
Chec
k the air intake system.
REFER to Section 303
-1
2 Intake Air
Distribu

tion and Filtering
.
Chec
k the engine breather system,
REFER to Section 303
-08
Engine
Emissi

on Control
.
F
or cruise (speed) control information,


REFER to Section 310
-03
Speed
Control.
F
or throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con

trols
.
P0560Vehicle voltage

malfunction
ECM battery
power supply open
circuit, high resistance
F
or ECM power supply circuit tests,
GO to Pinpoint Test AD.
.
P0566Cruise (speed) contr
ol
CANCEL
switch ON fault
Cru
ise (speed) control switches
internal steering wheel short circuit
to ground
For cru
ise (speed) control circuit tests,


REFER to Section 310
-03
Speed

E
lectronic Engine Controls - Engine
Control Module (ECM) Adaptation
Gen
eral Procedures
When to car

ry out adaptations
DTCs P1000/P1111 Conditions for adaptation
Fuelling Adaptations Drive Cycle
•
NOTE: Make sure the engine is at normal operating
temperature. (75°C, 167°F) 1.
Whenever the battery is disconnected, the Engine Control
Module (ECM) adaptations are reset to a "green" ECM
condition. In this condition, certain functions of the ECM are
inhibited, and the ECM must "r elearn" these functions. To
enable the ECM to do this, the vehicle will have to perform
some maneuvres which it may, or may not, do during a normal
road test. The routine in this pr ocedure should be carried out at
Pre-Delivery Inspection, and after any emissions related
rectification work involving the disconnection of the battery.
2. When the DTCs relating to a rectified concern are cleared,
P1000 (system checks not complete since last memory clear)
will be flagged. This DTC does no t indicate a failure, just that
diagnostic drive cycles need to be performed. The vehicle's on-
board diagnostic system will confirm that all the diagnostic
drive cycles are complete by flagging P1111, (system checks
complete since last memory clear)
1. Make sure these conditions are checked and corrected, if
necessary, before carrying ou t the adaptation procedure.
MechanicalElectrical
Engi
ne oil level correct
Coo

lant level correct
F

uel level greater than
30%, less than 80%
F
uel filler cap correctly
fitted/secure, seal in good condition
Al
l rectification work
relating to DTCs completed
F
uel, ignition and cooling
systems in good order
Al
l Diagnostic Trouble
Codes (DTCs) cleared
Al
l rectification work
relating to DTCs completed
F
uses
Harnes

ses
E

lectrical connectors

1.
Either
the Jaguar approved diagnostic system (where
available), or a scan tool should be connected to measure the
Mass Air Flow rate. Most generi c scan tools should be capable
of reading this parameter.
Depending on road conditions and dealer location, it may be
difficult to achieve the road sp eeds necessary to reach the air
flow indicated. It is possible to reach these air flow figures by
inducing a load on the vehicle, (making use of hills, using a
lower gear ratio, etc) or, if no alternative is possible, by
restraining the vehicle and re aching the air flow figure
Si
te
Mass Air Flow
(gra
ms/second)
D
riving Conditions
1Up t

o 7 g/s
Idle
in
P for 2 minutes
21
0 to 14 g/s
O
pen throttle in
P for 2 minutes
31
8 to 22 g/s
O
pen throttle in
P or D with
guidance * for 2 minutes
42
5 to 30 g/s
D
rive with guidance * for 2
minutes

Diagnostic Monitor Comp
letion
stat
ionery in
D.
WARNING: This should not be attempted without the vehicle
being in a safe area and suitably chocked. Failure to follow this
instruction may result in personal injury.
Without using the Jaguar approved diagnostic system or a scan
tool with system readiness capability, it will not be possible to
confirm when the adaptations are complete, unless P1111,
(system checks complete since last memory clear) is flagged. If
such equipment is not available, ALL the diagnostic monitors
will have to run to enable DTC P1111 to be flagged. In some US
states, this code is a requirem ent for annual emissions tests.
1. The dri v
e cycles detailed here w
ill enable the monitors to run,
but only after fuelling adaptations are complete.
Entry C
onditions
Di
agno
stic
Engine

S p
eed
Ve
h
icle
Speed
Mass Air Flow
(gra ms/sec
ond)
Ti
m
e to
Completion
Catalyst Monitor1 100
to

1600 rpm
50 to
72

kph (31 to 45
mph)
5 to
30 g/s
23
se
conds
HO2S6
00 t
o
2500 rpm
29 to

113 kph
(18 to 70
mph)
4 to
16 g/s
F
u
el cut for
more than 10 seconds, but less than 30 seconds *
Catalyst Monitor SensorN/ AN/A10
to 90 g/s
14
0
seconds
F
u
el System
N/
AN/AMore than 6 g/s33 se
conds
AACVN/
A61 to

121 kph
(38 to 75
mph)
4 to
16 g/s
F
u
el cut for 2
seconds *
P /
N switch
1
800
to

2200 rpm
80 to

101 kph
(50 to 63
mph)
N/ A31 se
conds
Evaporative

em is
sions
N/
A48 to
89

kph (30 to 55
mph)
and idle
R e
fer to drive
cycles for leak
tests in this section
Re
fer to drive
cycles for leak
tests in this section
2. During the drive cycle, drive gent ly, avoiding hard acceleration,
braking or cornering and rough roads.
1. Drive at 84 to 97 kph (52 to 60 mph) for 40 seconds.
2. Accelerate to 113 kph (70 mph).
3. Close the throttle, (ideally at the start of a descent)
continue with closed throttle for 10 seconds. (* Fuel
cut)
4. Drive at 56 to 64 kph (35 to 40 mph), holding the throttle as steady as possib le, on a flat level road for
30 seconds minimum.

Fuel System - General Inform
ation - Fuel System
Description an
d Operation

The fuel tank is mounted across the vehicle behind the passenger compartment bulkhead.
Fuel is drawn by the fuel pump from the tank and then supplied to the two fuel rails, via a filter.
Fuel injectors are installed in the fuel ra ils on each side of the intake manifold.
The amount of fuel injected into th e engine is controlled by the ECM.
A cross-over pipe connects the two fuel ra ils together at the front of the manifold.
A test valve in the cross-over pipe allo ws the fuel rail to be pressurized and de-pressurized during the servicing and
troubleshooting procedures.
A pressure regulator on the rear of the right fuel rail controls the pressure in the fuel rails.
A return line directs excess fuel from the pressure regulator back to the fuel tank.
Operation and service procedures
The fuel injector
s, rails, pres
sure regulator and, wher e fitted, supercharger are described in greater detail in Section 303-04
together with servicing procedures.
The fuel tank, pump, fuel level senders and fuel lines are similarly covered in Section 310-01.