securing screw.
5. Tighten the securing screws to 9-11 Nm. Tighten in the
sequence indicated.
6. Reposition the clips which secure the engine harness to the
cam cover.
7. Refit the on-plug ignition coils and the coil cover. Refer to
Operation 18.20.41.
8. Refit the right hand engine cover.
9. Remove the paintwork protection sheets and close the engine
compartment.
CAUTI
ON: When probing connectors to take
measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sy
mptom Chart
Sy
mptom
Possib
le source
Acti
on
Engine
cranks, but does not fire
Secu
rity system /Immobiliser
engaged
Thr
ottle contaminated
Harness damage
F
uel pump relay
Fue
l system
R
efer to service action S491
Contact dealer techn
ical
support for information
on security system. Chec k bulletins for throttle
cleaning procedure. For fuel pump relay circuit
tests, GO to Pinpoint Test E.
.
Check fuel pressure,
REFER to Section 310
-00
Fuel System
- Gen
eral
Informati
on
.
Chec
k for associated DTCs
. Check service actions.
Engine
cranks and fires, but will
not start
F
uel pump relay
Thr
ottle contaminated
Purge
valve
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Spark plugs
fouled
Ignition coil
failure(s)
Check f
or water ingress into
spark plug wells
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Cyl
inder compression loss
(short-term. Refer to bulletin;
303-52)
R
efer to service action S491
F
or fuel pump relay tests,
GO to Pinpoint Test E.
.
Check bull
etins for throttle cleaning procedure. For
evaporative emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Chec
k fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati
on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For ign
ition system,
REFER to Section 303
-07
Engine Ignition
.
Check bulletins an d service
actions.
D
ifficult to start cold
Roc
hester valve
Batt
ery
Thr
ottle contaminated
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Purge
valve
Cyl
inder compression loss
(short-term. Refer to bulletin;
303-52)
Blocked part-load breather (
service action S474)
R
efer to service action S491
F
or rochester valve tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
F
or battery information,
REFER to Section 414
-0
1 Battery, Mounting and
Cables.
Check bull
etins for throttle cleaning procedure.
Check fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati
on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For evaporat
ive emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Check bulletins an
d
service actions.
D
ifficult to start hot
Roc
hester valve
Purge
valve
Thr
ottle contaminated
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Blocked part-load breather (
service action S474)
Injec
tor leak
F
or Rochester
valve test,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Fo
r injector leak test, REFER to technical service
bulletin, 303-39. Check fuel pressure, For evaporative emissions components,
REFER to Section 303
-1
3 Evaporative Emissions
. F
or ECT sensor tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls. D
ifficult to start after hot soak
(vehicle standing after engine has
reached operating temperature)
Roc
hester valve
Thr
ottle contaminated
Purge
valve
Fue
l pump
Engine coolan
t temperature
(ECT) se
nsor
Blocked part-load breather
(s
ervice action S474)
Injec
t
or leak
Engine stalls
soon
after start
F
u
el pump relay
ECM relay Thr
o
ttle contaminated
CMP/CKP sen
s
or
synchronization malfunction
Harness Fuel
pump
MAF
s
ensor malfunction
Engine coolan
t
temperature
(ECT) sensor
Fue l
lines
Air leakage Fu
el pressure regulator
F
o
r fuel pump relay tests,
GO to Pinpoint Test E.
.
F or ECM
relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
Check bull etins for throttl
e cleaning procedure. For
CMP/CKP sensor tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
Chec k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F or MAF sensor and
ECT sensor tests,
REFER to Section 303
-14 Electronic En
gine
Controls.
For fuel l
ine information,
REFER to Section 310
-01
Fuel Tank and Lines
.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
F o
r fuel pressure regulato
r check, GO to Pinpoint
Test D.
.
Engine h e
sitates/poor
acceleration
Fue l
pump
Exhaus
t gas
recirculation
(EGR)
Air leakage Stop lamp swi t
ch
Throttl
e
sensors
Throttl
e
motor
Spark plugs
fouled
Check f
o
r water ingress into
spark plug wells
Ignition coil fail
ure(s)
HT sho
rt to ground (tracking)
check rubber
boots for
cracks/damage
ECM failu r
e
Chec
k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F o
r EGR information,
REFER to Section 303
-08 En gin
e Emission
Control.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For throttle position sensor and throttle motor relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
For ign i
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Contact dealer techn i
cal
support for advice on
possible ECM failure.
Engine ba ckfiresFuel
pump
Air leakage MAF s
e
nsor
HO2 sensors Spark plugs
Check fo
r water ingress into
spark plug wells
HT short to ground (tracking) check rubber
boots for
cracks/damage
Ignition coil fail
ure(s)
Chec
k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
For MAF and HO2
sensor circuit tests,
REFER to Section 303
-14 Electronic En
gine
Controls.
For igni
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Engine
s
urges
Air leakage Fue
l
pump
Stop lamp swi
t
ch
MAF s
e
nsor
Harness Throttl
e
sensors
Throttl
e
motor
Spark plugs
Check fo
r water ingress into
spark plug wells
HT sho rt to ground (tracking)
check rubber
boots for
cracks/damage
ECM failu r
e
F
or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
Chec k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Gen
e
ral
Informati
o
n
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For MAF se nsor, throttle position
sensor and throttle motor relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
For ign i
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Contact dealer techn i
cal
support for advice on
possible ECM failure.
REFE
R to Section 310
-00
Fu
el
Sy
ste
m
- General
Information
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0174
Left-hand cyl i
nders combustion too
lean
Air in
take leak between MAF
sensor and throttle
F u
el filter system blockage
F
u
el injector blockage
F
u
el pressure regulator failure (low
fuel pressure)
Low f u
el pump output
H0
2S harness wiri
ng fault
E
x
haust leak (before catalyst)
ECM receivi
n
g incorrect signal from
one or more of the following sensors - ECT, MAF, IAT, TP
F o
r air intake sy
stem information,
REFER to Section 303
-12 Int
ake Air
Distribu tion and Filterin
g
.
Check the fuel fi lter,
REF
ER to Section 310
-01
Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injectors
- in t h
is
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Ch
eck the fuel
pressure,
REFER to Section 310
-00 Fu
el
Sy
ste
m
- General
Information
.
Check f o
r DTCs indicating which HO2
sensor is faulty,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0175Left-hand cyli
nders combustion too
rich
Engine m
isfire
Bl
ocked air
filter
F
u
el system return blockage
Leak
i
ng fuel injector(s)
F
u
el pressure regulator failure
(high fuel pressure)
ECM receivi n
g incorrect signal from
one or more of the following sensors - ECT, MAF, IAT, TP
Check for 'en
gine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-12 Int
ake Air
Distribu tion and Filterin
g
.
Chec k the
fuel lines,
REFER to Section 310
-01 Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injector
- Vehicles Wi
thout: Supercharger
/
Fue
l Injector
- Ve
hicles With
:
Supercharger
in this
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Check for DT
Cs
indicating a sensor fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0201F
u
el injector circuit malfunction, Cyl
1
Injector discon n
ected
Inject
or wir
ing open or short circuit
Injector fail
ure
F
o
r fuel injector circuit tests,GO to
Pinpoint Test A.
.
P0202Fu
el injector circuit malfunction, Cyl
3
P0203F u
el injector circuit malfunction, Cyl
5
P0204F u
el injector circuit malfunction, Cyl
7
P0205Fu
el injector circuit malfunction, Cyl
2
P0206Fu
el injector circuit malfunction, Cyl
4
P0207F u
el injector circuit malfunction, Cyl
6
P0208F u
el injector circuit malfunction, Cyl
8
P0300Ran d
om misfire detected
ECM t
o
ignition coil primary circuit
faults (cylinder misfire detected DTCs also logged)
Ignition coil ground circuit; open
ci
rcuit, high resistance
F
u
el injector circuit fault(s)
(injector DTCs also logged)
F o
r ignition circuit tests,
REFER to Section 303
-07 En
gine
Ignition.
F or engi
ne information,
REFER to Section 303
-00 En
gine
Sy
ste
m
- General
Information
.
F o
r fuel injector circuit tests,GO to
Ignition coil
failure(s)
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F
uel delivery pressure (low/high)
F
uel injectors restricted/leaking
Fuel contamination
P
AS pulley bolts loose (see Service
Action S462)
W
orn camshaft/broken valve
springs
P
inpoint Test
A.
.
Check fuel
pressure,
REFER to Section 310
-00
Fuel
Sy
stem
- General
Information
.
Chec
k fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
Check service actions.
P0301Misfire
detected, Cyl 1
R
EFER to possible sources for P0300
R
EFER to actions for P0300.
P0302Misfire
detected, Cyl 3
P0303Misfire
detected, Cyl 5
P0304Misfire
detected, Cyl 7
P0305Misfire
detected, Cyl 2
P0306Misfire
detected, Cyl 4
P0307Misfire
detected, Cyl 6
P0308Misfire
detected, Cyl 8
P0460F
uel level sense signal performance
Fue
l level sensor
to instrument
cluster circuits in termittent short
or open circuit
F
uel level sensor failure
Instrument cluster
faul
t (incorrect
fuel level data)
F
or fuel level sensor tests,GO to
Pinpoint Test B.
.
P1224Throttl
e control position error
Thro
ttle adaptations not performed
after battery disconnect
TP se
nsor disconnected
TP se
nsor to ECM sense circuits;
open circuit, hi gh resistance
Throttl
e motor relay failure
Th
rottle motor relay to ECM circuit
fault
Throttl
e motor relay power supply
open circuit
ECM ground circuit faul
t (relay coil
drive)
Throttl
e motor to ECM drive
circuits; open circuit, short circuit, high resistance
Throttl
e motor failure
Throttl
e body failure
Carry
out the throttle adaptation
procedure,
REFER to Section 303
-14
Electronic
Engine
Controls
.
ECM adaptations. For
throttle motor
relay tests, throttle position sensor tests, ECM ground tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1229Throttl
e motor control circuit
malfunction
Throttl
e motor disconnected
Throttl
e motor to ECM drive
circuits; short circuit or open circuit
Throttl
e motor failure
Fo
r throttle moto
r relay tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1250Engine
load malfunction
Air
intake leak
Engine
breather leak
TP se
nsor circuit fault (DTC P0121)
Throttl
e valve spring failure
F
or air intake system,
REFER to Section 303
-12
Intake Air
Distribu
tion and Filtering
.
Chec
k engine breather system for
leaks. For TP sensor tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1313Right-hand cylinders misfire rate
cat
alyst damage (this DTC will flag
only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
P1314L
eft-hand cylinders misfire rate
catalyst damage (this DTC will flag only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
Pinpoint Tests
P1316Mi
sfire excess emission (this DTC
will flag only when accompanied by an individual cylinder misfire DTC: P0300-P0308)
Re
fer to possible causes for P0300-P0308
R
e
fer to actions for P0300-P0308.
P1611Thr
o
ttle angle malfunction
TP sensor
ci
rcuit fault
APP sensor circuit faul
t Throttle
assembly failure
ECM failu
r
e
F
or TP and APP
sens
or circuit tests,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
F o
r throttle assembly information,
refer to throttle body in this section.
Contact dealer technical support for advice on possible ECM failure.
P1612Throttl e
offset malfunction
TP sensor
ci
rcuit fault
APP sensor circuit faul
t Throttle
assembly failure
ECM failu
r
e
F
or TP and APP
sens
or circuit tests,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
F o
r throttle assembly information,
refer to throttle body in this section.
Contact dealer technical support for advice on possible ECM failure.
P1646Fu
el pump 2 relay malfunction (this
DTC applies only to the
supercharger secondary fuel pump)
Fu
el pump 2 relay failure
Fu
el pump 2 relay to ECM circuit
fault
Fu
el pump 2 relay coil power
supply open circuit
ECM ground circuit faul t (relay coil
drive)
For fuel pump 2 r
elay circuit tests,
GO to Pinpoint Test C.
.
PI
NPOINT TEST A : DTC P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208; FUEL
INJECTOR CIRCUIT MALFUNCTION
• NOTE
: The DTC set will indicate which cylinder injector or circ
uit is faulty. Only in the event of multiple cylinder misfires
will it be necessary to chec k more than one injector or circuit, in which case, multiple DTCs will be set.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
A1
: CH
ECK THE INJECTOR COIL RESISTANCE
Turn the ignition swi
t
ch to the OFF
position.
1
Disconne
ct the relevant injector electrical connector
, (IJ03 to IJ10, vehicles with AJ26 engine, PI07 to
PI14, vehicles with AJ27 engine).
2
Meas ure t
he resistance between the injector pins.
3
Is
t
he resistance between 12 and 16 ohms?
Yes GO to A2
.
No
INST
ALL a new injector.
REFER to Fuel Injector
- Ve hicles With
out: Supercharger
in this
section.
CLEAR the DTC. TEST the system for normal operation.
A2: CHECK
THE INJECTOR COIL INSULATION
Meas
ure t
he resistance between the inje
ctor pin 01 and the injector body.
1
Measure t
he resistance between the inje
ctor pin 02 and the injector body.
2
Are both re
sistances greater than 10 Mohms?
Yes GO to A3
.
No
INST
ALL a new injector. CLEAR the DTC. TE
ST the system for normal operation.
A3: CHECK THE INJECTOR
SUPPLY VOLTAGE
Turn the ignition swi
t
ch to the ON
position.
1
Disconne
ct the relevant injector electrical connector
, (IJ03 to IJ10, vehicles with AJ26 engine, PI07 to
PI14, vehicles with AJ27 engine).
2
Meas ure t
he voltage between the relevant injector harness electrical connector (IJ03 to IJ10, vehicles
with AJ26 engine, PI07 to PI 14, vehicles with AJ27 engine), pin 02 (BR) and GROUND.
3
Is the volt
age greater than 12 volts?
Yes GO to A4
.
No
R
EPAIR the circuit between the relevant injector harn
ess electrical connector, pin 02 and battery. This
The BPM
'CRANK SELECTED' terminal is ta
ken to 0V by the ignition switch.
The BPM
'O/P ENGINE CRANK' terminal pr
ovides a path to ground for the starte r relay coil, via Fuse 5 (10A) located
in the engine compartment front fusebo x. This path to ground also indicates to the ECM 'I/P ENGINE CRANK'
terminal, by taking it to 0V, that the engine has been requested to crank.
Wi
th the starter relay contacts closed,
power via Fuse 3 (25A) in the engine compartment rear fusebox, is supplied
to the pull-in winding of the starter solenoid.
The s
olenoid main contacts close and are held
closed by the solenoid hold-in winding.
Battery power is supplied
to
the starter motor through the solenoid main contacts, direct from the battery and the
High Power Protection Module.
Starter
Motor Internal Connections
Re
fer to the Starting Circuit Diagram in the Electrical
Guide for the actual layout and connection details.
The starter motor and solenoid in the previous figure are shown diagrammaticall y to indicate simply, the electrical circuit
and various connections.
It
em
De
scription
1Batt
ery
2Ignition Switch
3So
lenoid Contacts
4So
lenoid Pull-In Winding
5So
lenoid Hold-In Winding
6So
lenoid
7St
arter Motor Main Body
I
gnition Switch at CRANK Position
W
hen the ignition key is set to the crank position, the following sequence occurs:
Pinpoint Tests
DT
C
De
scription
Possib
le Source
Acti
on
P1245Engine
crank signal low
voltage
Starter relay
coil to
ECM/BPM circuit open
circuit
F
or starter relay circuit tests,GO to
Pinpoint Test B.
.
P1246Engine
crank signal high
voltage
Starter relay
coil to ECM/BPM circuit short
circuit to B+ voltage
B
PM failure
F
or starter relay circuit tests,GO to
Pinpoint Test B.
.
P
INPOINT TEST A : CHECK THE
POWER SUPPLY, GROUND AND TRI GGER TO THE STARTER CIRCUIT
•
NOTE: During cranking with the engine disabled, observe the engine cranking speed. A cranking speed as low as 90 rpm
is acceptable, but will be difficult to measure. A degree of discretion must be used as to when an engine is cranking too
slowly.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK
THE VOLT DROP AC
ROSS THE STARTER CIRCUIT
M
easure the volt drop across the circuit between the battery positive terminal and the starter motor
terminal, ST01.
1
Is the vol
t drop greater than 1 volt?
Yes CHECK the battery connections, cable connections at false bulkhead stud connector, and starter
motor. Make sure all connections are in good co ndition and secure. If all connections are sound,
INSTALL a new battery lead.
REFER to Section 414
-0
1 Battery, Mounting and Cables
.
TEST the system
for normal operation.
No GO to A2
.
A2: CHECK
THE VOLT DROP ACROSS
THE STARTER CIRCUIT (CRANKING)
Di
sable the fuel or ignition system to prevent the engine starting.
1
Turn the ignition swi
tch to the CRANK
position.
2
M
easure the volt drop across the circuit between the battery positive terminal and the starter motor
terminal, ST01.
3
Is the vol
t drop greater than 1 volt?
Yes CHECK the battery connections, cable connections at false bulkhead stud connector, and starter
motor. Make sure all connections are in good co ndition and secure. If all connections are sound,
INSTALL a new battery lead.
REFER to Section 414
-0
1 Battery, Mounting and Cables
.
TEST the system
for normal operation.
No GO to A3
.
A3:
CHECK THE GROUND TO THE STARTER MOTOR
Meas
ure the resistance between the engine GROUND lead and the starter motor body.
1
Is th
e resistance greater than 5 ohms?
Yes CLEAN the connection between the starter motor body and it's fittings, recheck the resistance. TEST
the system for normal operation.
No GO to A4
.
A4
: CHECK THE STARTER SIGNAL FROM THE STARTER RELAY
R
emove the fuel pump relay.
1
Di
sconnect the starter motor signal
electrical connector, ST03 (WR).
2
Turn the ignition swi
tch to the CRANK
position.
3
M
easure the voltage between ST03 (WR) and GROUND.
4
Is th
e voltage less than 10 volts?
Yes GO to A5
.
No
INSTALL a new starter motor.
REFER to Starter Motor
-
in t
his section.
TEST the system for normal operation.
A5
: CHECK THE STARTER SIGNAL CIRCUIT FOR HIGH RESISTANCE
R
emove the starter relay.
1
Meas
ure the resistance between the st
arter relay base, pin 05 and ST03 (WR).
2
Diagnostic Trouble Code (D
TC) Index