Page 2035 of 2490

the BIW front upper crossmember. Two gas struts secured to the hood by pi vot pins and snap-on couplings, support the
hood in the open position. A full width insulating pad is secured by screws to the underside of the hood. A sponge rubber
tubular seal is mounted transversely to wards the front of the hood underside.
Trunk
The trunk lid is of similar construction to the hood, consisting of inner and outer panels clinched and bonded together and
PVC bead sealed. The trunk accommodates the spare wheel, the battery, an electrical carrier containing electrical fuses,
relays and modules and where premium ICE is fitted, a compac t disc auto-changer mounted on body bracketry. Carpet
covered trims line the trunk and are secured by push-fit fasten ers to the sides and front inner panel. The carpet covered,
two-section, removable trunk floor prov ides access to the spare wheel and wheel changing equipment, the battery and
electrical carrier. The floor board rests on the spare wheel, with the front and rear e dges locating in blocks on the fuel tank
backboard and the rear of the body. The support blocks provide for two floor height settings to accommodate either a space
saver or full size spare wheel.A trunk seal retainer covers the re ar of the trunk below the sill. Finisher panels fitted to the
rear lamp units provide for trunk inte rior access to the lamps. The trunk lid underside is fitted with a removable moulded
liner and two trunk illumination lights. Two gas struts fitted between the inner wheel arches and trunk hinges support the
trunk lid in the open position. For some markets, a warning triangle is attached to a bracket on the trunk lid underside. The
trunk is locked by a central latch and stri ker operated by an adjacent electrical actuator, via the central locking system, or
by key operation of a barrel lock located behind the trunk lid badge.
Fuel Filler Flap
Page 2054 of 2490

Interior Trim and Ornamentation - Interior Trim
Description and Operation
Carpets
The passenger compartment carpet is a one piece moulded constr uction with integral sound deadening material, heel mats
and driver's footrest. The carpet is attach ed to the vehicle floor by plastic clips fitted below the door treadplates. Removal of the carpet necessitates re moval of the front seats, lifting of the centre console rear extens ion and removal of the heelboard
carpet.
Fascia
The full width, slush moulded, soft feel PVC fascia is mounted on an injection moulded armature and is faced with wood
veneer. In addition to the air conditioning and central, outer and demisting vents, it accepts instrument packs dedicated to
market requirements and a centrally mounted analogue clock.
Doors
The one-piece door casings are trimmed in UEV to match the seating, with wood veneer at the waistline and a carpet insert
at the front lower corner. Each casing is secured to the door inner panel by fir tree press fast eners along the lower section,
two armrest fixings at the centre and vene er panel dowels and fixings at the top. The armrests which are common to front
and rear doors, are trimmed in matching leather or UEV according to specification. The door switchpacks, dedicated to
driver and front or rear passenger, are in corporated in the armrests. A speaker is in stalled in the lower section of each door
and a tweeter is incorporated behind each interior door handle escutcheon. Where premium ICE is fitted, the front tweeters
are installed in the upper A posts.
A, B, C and D Posts
On each side,a grained UEV finisher trimmed to match the headlining is secured to the 'A' post and cantrail by fir tree
fasteners locating in BIW apertures. The upper 'D' post finisher is trimmed and secured in the same manner. The single
piece'B/C' post finishers, also finished in grained matching UEV, each have a front se at belt exit aperture and are secured to
the BIW by four spring clips and two fir tree fasteners.
Headlining
The one-piece headlining consists of a 6mm thick polyurethane foam membrane covered with suede effect knitted polyester. The headlining is secured to the BIW roof by body tangs, the roof console, sun visors, combined grab handles and coat
hooks, the cantrail finishers and where fitt ed, the sliding roof finisher and clips.
Trunk
Carpet covered trims line the trunk and are secured by fir tr ee fasteners to the sides and front inner panel. The carpet
covered, two-section, removable trunk fl oor provides access to the spare wheel and wheel changing equipment, the battery
and electrical carrier. The floor board rests on the spare wheel, with the front and rear edges locating in blocks on the fuel
tank backboard and the rear of the body. The support blocks provide for two floor he ight settings to accommodate either a
space saver or full size spare wheel.A moulded finisher covering the rear of the trunk below the sill is secured to the rear
panel by tabs and fir tree fasteners. Finish er panels fitted to the rear lamp units provide trunk interior access to the lamps.
The trunk lid underside is fitted with a removabl e moulded liner and two trunk illumination lights.
Page 2072 of 2490
Interior Trim and Ornamentation - Front Door Stowage Compartment
Removal and Installation
Removal
Installation
1.
Remove door casing for access. Refer to 76.34.01.
2. Remove pocket from door casing.
1. Release puddle lamp harness from clips at base of door pocket.
2. Slacken and remove th e two screws securing
bottom of pocket to casing.
3. Remove two spring clips securing top of pocket to casing.
3. Lift pocket out of casing .
1. Position pocket in casing and secure with screws and spring
clips.
2. Position puddle lamp harn ess in pocket clips.
3. Fit door casing. Refer to 76.34.01.
Page 2074 of 2490
6. Lift casing clear of door wais t flange and lock button and
withdraw for access.
7. Using pliers, remove housing from clip and fit to door panel.
8. Disconnect tweeter, speaker, puddle lamp and switchpack
harness multiplugs.
9. Remove armrest lower securing clip housing from casing. and
refit to door.
10. Remove door inner waist se al from holder, slacken and
remove screws securing waist seal holder and remove seal
holder.
11. Remove armrest from door casing. Refer to 76.34.22.
12. Slacken and remove puddle la mp securing screws and
remove lamp assembly from casing.
13. Remove pocket from door casing.
Page 2075 of 2490

Installation
1. Release puddle lamp harness from clips at base of door pocket.
2. Slacken and remove th e two screws securing
bottom of pocket to casing.
3. Remove two spring clips securing top of pocket to casing.
14. Lift pocket from casing.
15. Slacken and remove door sp eaker securing screws and
remove speaker from casing.
1. Fit and fully seat casing securing clips.
2. Position speaker grill in casing align speaker and fit and tighten
securing screws.
3. Position pocket in casing and secure with screws and spring
clips.
4. Fit puddle lamp to casing, fit and tighten securing screws and
position harness in pocket clips.
5. Fit door armrest to casing. Refer to 76.34.23.
6. Fit inner waist seal holder to casing and fit and tighten the
securing screws.
7. Align and fit inner waist seal.
8. Fit door armrest to casing. Refer to .
9. Check that armrest tang locater and screw insert are correctly
positioned in door panel.
10. Position casing for access and connect tweeter, speaker,
puddle lamp and switchpack harnesses.
11. Finally position casing locating fold over waist flange and
firmly press armrest to locate retaining tang in door panel.
12. Commencing at front , press and firmly seat casing lower
fasteners in door inserts.
13. Fit and tighten armrest centre se curing screw in door insert.
14. Fit door casing veneer panel. Refer to 76.47.11.
15. Position door handle escutche on on casing, fit and tighten
securing screw and fit cover over screw.
Page 2081 of 2490
Interior Trim and Ornamentation - Luggage Compartment Lid Trim Panel
Removal and Installation
Removal
Installation
1. Remove trunk lamp assemblies. Refer to 86.45.16.
2. Release the three warning triang le securing clips and remove
warning triangle.
3. Slacken and remove warning triangle mounting bracket
securing screws an d remove bracket.
4. Remove covers from trunk latc h finisher securing bolts,
slacken and remove bolts and remove finisher.
5. Remove and discard the eighteee n trunk lid liner fasteners and
remove liner from vehicle.
Page 2082 of 2490
1.
Position liner on trunk lid and pass lamp harness multiplugs
through apertures.
2. Align and fully seat liner on trunk lid and secure with new
fasteners.
3. Position finisher over trunk lid latch, fit and tighten securing
bolts and fit bolt covers..
4. Position warning triangle mounti ng bracket and fit and tighten
securing screws.
5. Install triangle on mounting br acket and secure with clips.
6. Install trunk lamp assemblies. Refer to 86.45.16.
Page 2083 of 2490
Interior Trim and Ornamentation - Luggage Compartment Rear Trim Panel
Removal and Installation
Removal
Installation
1. Remove tail lamp covers.
2. Remove trunk floor and battery cover. Refer to operations in
this section.
3. Remove and discard the two fir tr ee fasteners securing finisher
to trunk rear panel.
4. Pull rear finisher upwards to release upper spring clips and
remove finisher from trunk.
1. Position finisher on trunk rear panel and press firmly
downwards to engage spring clips.
2. Fit and fully seat fir tree fasteners.
3. Fit trunk floor and battery cover. Refer to operations in this
section.
4. Fit tail lamp covers.