Page 709 of 2490
24. Disconnect the fuel return hose.
1. Disconnect the fuel retu rn hose at the Quick Fit
connector, using special tool 310 - 054.
25. Remove the inlet manifold.
1. Remove the ten bolts which secure the inlet manifold.
2. Remove the inlet manifold
26. Remove and discard the eight se als from the inlet manifold
ports.
27. Remove the fuel pressure regulator from the manifold.
1. Remove the two bolts which secure the pressure regulator.
2. Remove the pressure regulator.
Page 710 of 2490
3. Remove and discard the regulator O-ring seal.
28. Remove the fuel feed pipe from the manifold.
1. Remove the two bolts which secure the fuel feed pipe
to the inlet manifold.
2. Remove the fuel feed pipe.
3. Remove and discard the pipe O-ring seal.
29. Remove the fuel cross over elbow from the inlet manifold.
1. Remove the one bolt each side which secures the cross over elbow.
2. Remove the elbow from the manifold.
3. Remove and discard the O-ring seal.
30. Remove the fuel injectors.
1. Remove the securing scre ws from each fuel injector.
2. Remove the inject or clamping plates.
31. Remove the injectors from the ma nifold; use special tool 303
- 539 if necessary.
Page 711 of 2490
Installation
32. Remove and discard the sixt een sealing rings from the
injectors.
33. Remove the throttle induction elbow from the inlet manifold.
1. Remove the seven bolts which secure the throttle induction elbow.
2. Remove the elbow.
3. Remove the induction elbow seal from the manifold.
1. Clean all parts and relevant mating faces.
2. Fit the fuel pressure regulator to the manifold.
1. Lubricate and fit a new O-ri ng seal to the regulator.
2. Fit the pressure regulator to the manifold.
3. Fit the two bolts which secu re the pressure regulator.
3. Fit the fuel feed pipe to the manifold.
1. Lubricate and fit a new O-ri ng seal to the feed pipe.
Page 712 of 2490
2. Fit the feed pipe to the manifold.
3. Fit the two bolts which secure the feed pipe.
4. Fit the fuel cross over elbow to the inlet manifold.
1. Lubricate and fit new O-ri ng seals to the cross over
elbow.
2. Fit the cross over elbow to the manifold.
3. Fit the one bolt each side which secures the cross over elbow.
5. Fit the sealing rings to the fuel injectors.
1. Lubricate and fit the sixteen (two to each injector) new sealing rings.
6. Fit the fuel injectors to the intake manifold.
1. Locate the injectors into the manifold.
2. Position the injector clamping plates.
3. Fit the securing screws for each fuel injector.
7. Fit the throttle induction elbow to the inlet manifold.
1. Fit a new induction elbow seal to the manifold.
2. Fit the elbow.
3. Fit the seven bolts which secure the throttle induction
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elbow.
8. Refit the Manifold Assembly to the Engine, as follows.
9. Fit eight new seals to the inlet manifold ports.
10. Fit the inlet manifold to the engine.
1. Fit the inlet manifold.
2. Fit the ten bolts which secure the inlet manifold.
11. Connect the fuel feed hose.
1. Connect the fuel feed hose at the Quick Fit connector. Ensure that the hose is fully seated to the feed pipe.
12. Connect the fuel return hose.
1. Connect the fuel return hose at the Quick Fit
connector. Ensure th at the hose is fully seated to the
feed pipe.
Page 723 of 2490
Installation
24. Disconnect the fuel return hose.
1. Disconnect the fuel retu rn hose at the Quick Fit
connector, using special tool 310 - 054.
25. Remove the inlet manifold.
1. Remove the ten bolts which secure the inlet manifold.
2. Remove the inlet manifold
26. Remove and discard the eight se als from the inlet manifold
ports.
1. Clean all parts and relevant mating faces.
2. Fit eight new seals to the inlet manifold ports.
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3. Fit the inlet manifold to the engine.
1. Fit the inlet manifold.
2. Fit the ten bolts which secure the inlet manifold.
4. Connect the fuel feed hose.
1. Connect the fuel feed hose at the Quick Fit connector. Ensure that the hose is fully seated to the feed pipe.
5. Connect the fuel return hose.
1. Connect the fuel return hose at the Quick Fit
connector. Ensure th at the hose is fully seated to the
feed pipe.
6. Reconnect the electrical connector to each fuel injector.
Page 875 of 2490

Engine - Valve Springs LH
In-vehicle Repair
Removal
Special Tool(s)
Valve spring compressor
303-252 1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section. This operation includes draining the coolant from the
radiator and removing the cam covers.
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this
Section. This operation includes depressurising the fuel system
and removing the throttle housing.
6. Remove the Cylinder Head an d Gasket. Refer to Operation
12.29.02 in this Section.
7. Remove the valve collets from the first valve.
1. Fit the valve spring compressor 303 - 252 to the relevant spring.
2. Compress the spring and remove the collets.
8. Remove the valve spring.
Remove the valve spring compressor 303 - 252.
1. Remove the valve collar.
2. Remove the valve spring.