Page 1933 of 2490
Exterior Lighting - Headlamp Assembly
Removal and Installation
Removal
1. Remove radiator grill. Refer to 76.55.03.
2. Remove radiator grill surro und. Refer to 76.55.15.
3. Remove headlamp trim panel. Refer to 76.11.23.
4. Disconnect headlamp levelling actuator if fitted.
5. Disconnect headlamp assembly harness connector.
6. Remove headlamp assembly to body lower nuts.
7. Remove headlamp to body upper nuts.
Page 1934 of 2490
Installation
8. Remove headlamp assembly from vehicle.
1. Position headlamp assembly on body and install upper nuts.
2. Install headlamp to body lower nuts.
3. Connect headlamp assembly harness connector.
4. Connect headlamp levelling actuator harness connector if
fitted.
Page 1935 of 2490
5. Align headlamp beams.
6. Install headlamp trim panel. Refer to 76.11.23.
7. Install radiator grill surround. Refer to 76.55.15.
8. Install radiator gril l. Refer to 76.55.03.
Page 1936 of 2490
Exterior Lighting - Headlamp Leveling Motor
Removal and Installation
Removal
Installation
1. Disconnect harness multiplug from headlamp levelling
actuator.
2. Rotate actuator 1/4 turn inwards, tilt forward end downward
and withdraw assembly from headlamp.
1. With forward end tilted downward , position actuator assembly
on headlamp.
2. Align actuator with headlamp an d rotate it 1/4 turn outwards
to engage and fully seat.
3. Connect harness multiplug to actuator.
4. Carry out headlamp beam al ignment to the appropriate
alignment equipment instructions.
Page 1937 of 2490
Exterior Lighting - High Beam Headlamp
Removal and Installation
Removal
Installation
1. Remove headlamp assembly fo r access. Refer to 86.41.33.
2. Release bulb holder securing tangs and position holder for
access.
3. Rotate pilot bulb holder 1/4 turn and withdraw holder.
4. Invert headlamp assembly.
5. Release headlamp unit adju sting screws and pivot.
1. Install headlamp unit on adjusting screw and pivot seats.
Page 1938 of 2490
2. Invert headlamp assembly.
3. Install pilot bulb holder in headla mp unit and rotate 1/4 turn to
secure.
4. Install headlamp assembly bulb holder.
5. Install headlamp assembly. Refer to 86.41.33.
6. Align headlamp beams.
Page 1939 of 2490
Exterior Lighting - High Beam Headlamp Bulb
Removal and Installation
Removal
Installation
1.
Open hood and install fender cover.
2. Release headlamp bulb holder locking tangs and remove holder from headlamp.
3. CAUTION: If the bulb is to be re-fitted, the glass must
not be touched with the bare hand . Failure to observe this caution
will result in premature bulb failure
Position bulb holder for access and remove bulb.
1. CAUTION: Headlamp bulbs are of the halogen type and
must not be handled with bare hands. Failure to observe this
caution will result in premature bulb failure.
Install headlamp bulb in holder.
2. Install bulb holder in headlamp ensuring that securing tangs
are fully seated.
3. Remove fender cover and close hood.
Page 1947 of 2490
Exterior Lighting - Low Beam HeadlampVehicles Without: Headlamp
Leveling
Removal and Installation
Removal
Installation
1. Remove headlamp assembly fo r access. Refer to 86.41.33.
2. Release bulb holder securing tangs and withdraw holder for
access.
3. Invert headlamp assembly.
4. Release headlamp unit adju sting screws and pivot.
1. Install headlamp unit adjusting screws and pivot in locating
seats.
2. Invert headlamp assembly.
3. Install headlamp assembly bulb holder.