Page 624 of 2490

30. U
se a wedge 303 - 533 (or two if required) between the primary chain
tensioner and tensioner blade, to ta ke up the slack in the chain, for
tightening the VVT unit and exhaust camshaft sprocket.
31 . C
AUTION: Make sure that a new bolt is installed.
Tighten the exhaust camshaft sprocket securing bolt. 1. Install the chain tensioner tool 303 - 532 to the sprocket holes.
Apply
force to the tool in an anti
-clockwise direction to tension the
chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprocket securing bolt to 20 Nm +90°.
32 . C
AUTION: Make sure that a new bolt is installed.
Tighten the VVT unit securing bolt. 1. Whilst still applying the opposing force to the sprocket and chain (using 303 - 532), check that the wedges are still in place, tighten
the VVT unit securing bolt to 20Nm +90°.
Re
move the chain tensioning tool and the wedge(s).
33
. R
emove the camshaft locking tool 303 - 530.
34. Raise the vehicle on the ramp.
35. Remove the crankshaft setting tool 303 - 531.
36 . In
stall the crankshaft position sensor.
1. Install the sensor to the flywheel housing and install the securing bolt. Tighten to 10 Nm.
2. Install the access grommet to the housing.
37. Lower the ramp.
38. Install and tighten the nuts which secure the exhaust manifold to the
Page 629 of 2490

• N
OTE: Remove the sensor and allow it to hang free under the engine.
1
. Remove the bolt which secures the crankshaft position sensor to
the flywheel housing.
2. Remove the access grommet (for torque converter bolts) from the housing.
14. Install the damper securing bolt (old one) to the crankshaft, hand-tight
only.
15
.
Rotate the crankshaft until the triangular arrow indent on the drive plate is
visible through the access hole; confirm that the timing flat on each
camshaft is uppermost.
16
.
Install the crankshaft setting peg 3 03 - 531 to the crankshaft position
sensor location.
1. Install the crankshaft setting peg 303 - 531.
Position
the crankshaft so that the setting peg engages fully into the
timing slot.
2. Install and tighten the bolt to secure the setting peg.
17. Remove the damper securing bolt from the crankshaft.
18. Lower the vehicle on the ramp.
19
.
Install the camshaft locking tool 303 - 530 to the A-Bank camshafts,
aligning the shafts slightly as necessary.
20
.
Loosen the bolt which secures the sprocket to the camshaft.
Page 639 of 2490

28
.
Install the tensioner to the cylinder block.
1. Position and align the tensioner to the cylinder block and to the mating slot on the rear face of the tensioner blade.
2. Install and tighten the two bolts to 12 Nm.
29
.
Use a wedge 303 - 533 (or two if required) between the primary chain
tensioner and tensioner blade, to ta ke up the slack in the chain, for
tightening the VVT unit and exhaust camshaft sprocket.
30
.
CAUTION: Make sure that a new bolt is installed.
Tighten the exhaust camshaft sprocket securing bolt. 1. Instal the chain tensioner t ool 303 - 532 to the sprocket holes.
Appl
y force to the tool in an anti
-clockwise direction to tension the
chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprocket securing bolt to 20 Nm + 90°.
31
.
CAUTION: Make sure that a new bolt is installed.
Tighten the VVT unit securing bolt. 1. Whilst still applying the opposing force to the sprocket and chain (using 303 - 532), check that the wedges are still in place, tighten
the VVT unit securing bolt to 20 Nm + 90°.
R
emove the chain tensioning tool and the wedge(s).
32
.
Remove the camshaft locking tool 303 - 530.
33. Raise the vehicle on the ramp.
34. Remove the crankshaft setting tool 303 - 531.
35. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and Install the securing bolt. Tighten to 10 Nm.
Page 664 of 2490
Engine - Exhaust Camshaft Sprocket LH4.0L NA V8 - AJ27
In-vehicle Repair
Removal
Special Tool(s)
Camshaft setting
303-530
Crankshaft setting
303-531
Timing chain tensioning
303-532
1. Open the engine compartment and fit paintwork protection
sheets.
2. Disconnect the batt ery ground cable.
Remove the battery cover.
3. Remove the Cam Cover from Ba nk 2. Refer to Operation
12.29.43.
4. Raise the vehicle on a ramp.
5. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Remove the sensor and allow it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
Page 667 of 2490
4. Remove the tape and steel stri p from the timing cover upper
face. Wipe any residue of tape from the joint face.
5. Remove the camshaft locking tool.
6. Install the Cam Cover to Bank 2. Refer to Operation 12.29.43.
7. Raise the vehicle on the ramp.
8. Remove the crankshaft setting tool 303-531.
9. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
10. Lower the ramp.
11. Remove the paint protection sheets and close the engine
compartment cover.
12. Connect the battery and in stall the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 668 of 2490
Engine - Exhaust Camshaft Sprocket LH4.0L SC V8 - AJ26/3.2L NA V8 -
AJ26
In-vehicle Repair
Removal
Special Tool(s)
Camshaft setting
303-530
Crankshaft setting
303-531
Timing chain tensioning
303-532
1. Open the engine compartment and fit paintwork protection
sheets.
2. Disconnect the batt ery ground cable.
Remove the battery cover.
3. Remove the Cam Cover from Ba nk 2. Refer to Operation
12.29.43.
4. Raise the vehicle on a ramp.
5. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Remove the sensor and allow it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
Page 671 of 2490

3. Install the cams haft sprocket.
Install the bolt to secure the sprocket.
Apply force to the tool (303-532) in an anti-clockwise
direction to tension the chain on its drive side.
Whilst applying the opposing force to the sprocket and
chain, tighten the sprocket securing bolt to 115-125 Nm.
Remove the chain tensioning tool.
4. Remove the tape and steel stri p from the timing cover upper
face. Wipe any residue of tape from the joint face.
5. Remove the camshaft locking tool.
6. Install the Cam Cover to Bank 2. Refer to Operation 12.29.43.
7. Raise the vehicle on the ramp.
8. Remove the crankshaft setting tool 303-531.
9. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
10. Lower the ramp.
11. Remove the paint protection sheets and close the engine
compartment cover.
12. Connect the battery and in stall the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 672 of 2490
Engine - Exhaust Camshaft Sprocket RH4.0L NA V8 - AJ27
In-vehicle Repair
Removal
Special Tool(s)
Camshaft setting
303-530
Crankshaft setting
303-531
Timing chain tensioning
303-532
1. Open the engine compartment and fit paintwork protection
sheets.
2. Disconnect the batt ery ground cable.
Remove the battery cover.
3. Remove the Cam Cover from Ba nk 1. Refer to Operation
12.29.44.
4. Raise the vehicle on a ramp.
5. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Remove the sensor and allow it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.