Page 1788 of 2490
Heating and Ventilation - Heater Core and Evaporator Core Housing
Removal and Installation
Removal
1. Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Recover refrigerant from air co nditioning system; refer to
82.30.30.
3. Drain radiator coolant only; refer to 26.10.01 or (SC)
26.10.01.
4. Remove instrument panel for access, refer to 76.46.01.
5. From under the hood: Disconnect air conditioning pipes at the
evaporator.
1. Remove bolts.
2. Discard O-rings.
3. Install suitable blanking plugs.
6. Disconnect heater hoses from heater matrix pipes.
1. Release spring band clips and disconnect heater hoses.
2. Install suitable blanking plugs.
7. From inside the vehicle: re move driver footwell duct.
Remove screw.
Remove duct.
8. Remove upper steering column lower fixings.
1. Remove nut.
2. Remove bolt.
Page 1789 of 2490
9. Remove upper steering column upper fixings.
1. Remove bolts.
Allow column to rest on the floor
10. Cut cable tie which secures console harness to LH blower
duct.
11. Remove LH fan motor duct.
Remove screws.
Remove duct.
12. Remove passenger si de footwell vent.
Remove nut.
Remove vent.
Page 1796 of 2490
15. Position upper steering column and install upper fixings.
1. Install bolts, do not tighten.
16. Install upper steering column lower fixings.
Tighten fixings.
17. Tighten upper fi xing bolts.
18. Under hood: reconnect heater ho ses to heater matrix pipes.
Remove blanking plugs.
Reconnect heater hoses and secure with spring band clips.
Page 1848 of 2490
Control Components - Remote Climate Control ModuleRHD RWD
Removal and Installation
Removal
1. Position the driver's seat fully rearward
2. Position the steering column DOWN and fully EXTENDED
3. Disconnect the battery ground lead
4. Lower steering column cowl 76.46.03
5. Upper steering column cowl 76.46.02
6. Knee bolster, driver's side 76.46.11
7. Position the steering in the 'straight ahead'
8. Disconnect ALL (6) multiplugs attached to the upper column
bracket
9. WARNING: OBSERVE THE RELATED SAFETY
PROCEDURES, SEE SECTION 501-20
Disconnect the airbag multiplug
10. Detach the steering column - upper
1. Remove the bolts (2 ) upper mounting bracket
11. Detach the steering column - upper
1. Remove the pinch bolt (1) intermediate to upper column
Page 2015 of 2490
Multifunction Electronic Modules - Driver Seat Module (DSM)
Removal and Installation
Removal
1. Power steering column to fully forward position. (Driver side
only)
2. Power seat to fully forward and upward position.
3. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
4. Slacken and remove seat rear securing bolts.
5. Slacken and remove seat front securing bolts.
6. With assistance and exercising care to avoid tensioning
harness, tilt seat backwa rds and support for access.
7. Slacken and remove module moun ting bracket to seat frame
securing screw.
8. Position module/mounting bracket assembly for access and
Page 2016 of 2490
Installation
slacken and remove module to bracket securing screws.
9.
Remove seat control module.
1. Disconnect harness multiplugs from module.
2. Withdraw module from seat
1. Position control module at seat and connect harness
multiplugs.
2. Position control module on mounting bracket and fit and
tighten securing screws.
3. Position control module/mountin g bracket assembly on seat
frame and fit and tighten securing screw.
4. Position seat over se curing bolt holes.
5. Fit and tighten seat front securing bolts
6. Fit and tighten seat re ar securing bolts.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
8. Return seat to original position.
9. Return steering column to original position.
Page 2244 of 2490
26. Remove steering column tilt adjustme nt motor harness
multiplug from retaining bracke t and disconnect multiplug.
27. Remove bolt securing facia moun ting bracket to RH side of
tunnel.
28. Remove facia RH end aperture trim pad.
29. CAUTION: The 'A' post facia mounting brackets are pre-
set to the body and must no t under any circumstances be
disturbed.
Remove two bolts securing facia to RH 'A' post mounting
bracket.
Page 2325 of 2490
Installation
18. Remove windshield wiper/ washer switch/mounting
bracket/audible warning speaker assembly from vehicle.
1. Position windshield wipe r/washer switch/mounting
bracket/audible warning speaker assembly for access in
vehicle.
2. Fit cancellation module to mounting bracket.
3. Fit wiper/washer switch to cancellation module/mounting
bracket.
4. Fit flasher/lamp/trip switch to cancellation module/mounting
bracket.
5. Position switchgear assembly on steering column and fit and
tighten securing bolts.
6. Connect cancellation module harness multiplugs and fit
multiplugs to retaining bracket.
7. Connect flasher/lamp/trip switch harness multiplugs and fit
multiplugs to retaining bracket.