Heelboard Fuse Box - Left hand side
Trunk Fuse Box
105Radio telephone, rear courtesy lamp/map light.
1120Air conditioning right-hand blower relay.
125In-car entertainment.
1325Right-hand rear door control module.
1425Cigar lighters.
1525Right-hand door control module.
16-Not used.
1715Sunroof.
1825Right-hand and left-hand seat heaters.
Fuse NoRating
(amps)Circuit
120Right-hand seat control module.
25Rear window switchpack, driver door key ba rrel, driver door switchpack and memory.
35Dimmer module.
45Diagnostic connector.
515Body processor module.
65Centre console switchpack, reader exciter ECM
715Body processor module (battery supply for solenoids, lamps and motors).
85Steering column adjust switch, driver seat switchpack.
910Radio/cassette head unit.
105Airbag/SRS
1120Air conditioning left-hand blower motor.
1210Door mirror heaters relay, air conditioning, blow er motor relays, power steering control module.
1325Left-hand rear window
1410Cruise control switch, instrument cluster, catalytic converter over temperature warning.
1525Left-hand door control module.
165Electrochromic interior mirror (where fitted), centre console switchpack, gear selector, traction control
switch illumination, J-gate mode switch illumination, pins A9 and D8 trunk fusebox.
1710Accessory supply.
185Instrument cluster.
Fuse Rating
Relay Details
Engine Compartment Fuse Box Relays
No(amps)Circuit
110Security and locking control module (Reversing lamps, rear fog lamps, stop lamps, electrochromic
mirror).
25Fuel filler flap.
310F16 left-hand heelboard (where fitted).
45Diagnostic connector.
55Right-hand and left-han d seat timer (rear).
6-Not used.
720Fuel pump.
810High mounted stop lamp, caravan/trailer stop lamps
910Antenna motor.
1010Security and locking control module (trunk release, caravan/trailer direction indicators, fuel filler
flap relay).
1110Accessory sockets.
1215In-car entertainment power amplifier.
13-Not used.
14-Not used.
1520Fuel pump (supercharger, where fitted).
1620Caravan/trailer connector.
1725Heated rear screen.
1820Rear seat movement.
195Right-hand side lamps, left-h and and right-hand number pl ate lights, caravan/trailer.
2020Rear seat movement.
215Left-hand side lamps, left-hand and right-hand sidemarker lights, caravan/trailer.
2220Rear seat heaters.
Relay NoColorCircuit
1BrownAir conditioning coolant pump
2BrownFront fog lamps
3BrownHeadlamps - high beam
4BrownHeadlamps - power wash pump (where fitted)
5BrownHeadlamps - low beam
6BrownHorns
7BrownIgnition +
Insulation Stripper
The moving jaw has an adjuster wheel which has a series of holes in it. Turning the wheel and placing the cable in the
matching size hole will automatically adjust the jaw to the correct pressure. Note that some wiring harness(s) may have a
harder insulation and slight adjustment of the wheel may be needed to make a clean strip but exercise care not to damage
the wire.
Insulation Stripper
The BPM electronically controls many vehicle functions. It responds when a switch is actuated by providing output signals to
the appropriate devices, either di rectly or indirectly via relays. In addition the BPM establishes an ISO network link with the
Security and Locking Control Module (SLC M) and utilizes the SCP network to exchange data between the body system
modules.
The following tables are publis hed for guidance purposes and only provide a rough indication of the correlation between
circuit inputs and outputs; due to the complexity and necess ary functional interaction required for the vehicle there are
many circuits where inpu ts and outputs overlap.
Malfunction of modules must always be analyzed using the PDU as recommended in Diagnosis and Testing.
Inputs/outputs
• NOTE: The reverse lights and rear fog lights are NOT controlled by the BPM; refer to Security and Locking Control Module.
Exterior lights circuit
BPM inputs from: BPM outputs to:
Front fog switch Rear fog switch Low beam switch High beam switch Side lights switch Headlamp flash switch Direction indicator switch Hazard switch
Front fog relay Low beam relay High beam relay Side marker and license plate relay Side and tail lights Direction indicators Hazard status bulb Indicators via SCP Front fog Low beam High beam Side light Direction Hazard warning Status LEDS Front fog Rear fog
Driver Door Module (DDM)
Interior lights circuit
BPM inputs from: BPM outputs to:
Header console courtesy light switch
SCPInstrument and switch illumination. Fade 1 (Header console courtesy lamps) Fade 2 (E-post courtesy lamps) Map lights Sun visor lamps Glovebox lamp Trunk lamps
Washer / wiper circuit
Wiper park switch Low screen wash switch Wiper slow speed switch Wiper fast speed switch Wiper intermittent switch Wash/wipe switch
Power wash relay Wiper motor run Screen wash pump Wiper fast/slow speed
Ignition circuit
Ignition position Auxiliary position Transit relay Mirror fold out Mirror fold flat
Central door locking circuit
Central locking button Valet switch SCP (door modules)
Central door locking relay SCP (door modules, security and locking control
module)
Sun roof ECU
Security system circuit
Hood security switch Horn switches Central locking button SCP (door modules, security and locking control
module)
ISO link (key transponder module)
Horn relay Active security sounder Passive security sounder Security status LED Central door locking relay SCP (door modules, security and locking control
module)
ISO link (key transponder module)
Steering column adjustment circuit
Column adjustment switchesColumn tilt motor Column reach motor
Gear shift interlock circuit
Neutral switch J-gate not in park Keylock solenoid Gearshift interlock solenoid
Seat heaters circuit
Seat heater switchesSeat heater relay Status LED
Seat buckle circuit
Seat buckleAudible warning SCP
The DDM is an integral part of the vehi cle security system. In conjunction with the BPM and SLCM via the SCP network, it
controls door locking, interior lighting, door window position and door mirror position. The DDM also provides an interface
via the SCP network, between the driver door switchpack and all door control modules which permits remote control of all
door window positions.
The following table is published for guidance purp oses only; for fault finding, always use the PDU as recommended in
Diagnosis and Testing:
Inputs/outputs
Passenger Door Module (PDM)
The Passenger Door Module provides local control of the pass enger door window position and puddle lamp. Door locking and unlocking is controlled by the BPM via the CDL relay.
The following table is published for guidance purp oses only; for fault finding, always use the PDU as recommended in
Diagnosis and Testing:
Inputs/outputs
DDM inputs from:DDM outputs to:
Driver door switch Driver door switchpack (window switches) Driver door switchpack (mirror switches) Driver door switchpack (memory switches)
Driver door window lift motor Driver rear door window lift motor via SCP Passenger door window lift motor via SCP Passenger rear door window lift motor via SCP Driver door mirror motors Passenger door mirror motors via SCP Driver seat module via SCP
PDM inputs from:PDM outputs to:
Passenger door switch Passenger window lift switch DDM via SCP
Passenger door actuator unlock Passenger door actuator superlock Puddle lamp Passenger door window lift motor BPM via SCP
The Roof Console Switch Module comprises integral switches which control the following:
Driver and passenger map lights
Main courtesy light
Garage door opener (where applicable)
The following table is published for guidance purp oses only; for fault finding, always use the PDU as recommended in
Diagnosis and Testing:
Inputs/outputs
Center Console Switch Module (CCSM)
RCSM inputs from:RCSM outputs to:
Illumination enable (BPM) Interior light fade 1 (BPM) BPM (master illumination light switch)
Body closures
Each front and rear door consists of a welded, mild steel inner frame and an outer panel. The outer panel is welded to the
waist rail and cheater of the inner frame, then bonded and clinched to fo rm the door assembly. Cosmetic PVC bead is
applied to all clinch joints. Sp onge rubber seals are mounted on the doors. Inte rnal insulation is provided by a foam water
shedder attached to the door by double-sided adhesive tape.
The door aperture B/C posts are reinforced over their full height to fully satisfy all forthcoming European and Federal side
impact legislation. The hood consists of one piece inner and outer panels clinched and bonded together, with cosmetic bead
PVC sealant applied to all clinch joints. Th e hood pivots at the front on two hinges each secured by bolts to the hood front
underside and the BIW front upper crossmem ber. Two gas struts secured to the hood by pivot pins and snap-on couplings,
support the hood in the open position. A full width insulating pad is secured by screws to the underside of the hood. A
sponge rubber tubular seal is mounted tran sversely towards the front of the hood underside. The trunk lid is of similar
construction to the hood, consisting of inner and outer pa nels clinched and bonded together and PVC bead sealed.
Incorporating a removable moulded liner and two trunk illuminati on lights, the trunk lid is supported when open, by two gas
struts, each secured to the inner wheel arch and trunk hinge by snap fittin gs. For some markets, a warning triangle is
attached to a bracket on the trunk lid underside and is retained in the open position by a rubber block.
Fascia
One-piece slush-moulded fascia on inject ion moulded armature and steel cross-rail reinforcement. Fascia support brackets
set with BIW to achieve close tolerance fit of fascia to bo dy eliminate necessity for adjustment following removal and
installation..
Fuel Filler Flap
The fuel filler comprising a hinged flap attached to the body decking panel by tw o nuts, incorporates a rubber buffer, snap-
in striker, hinge spring and fuel cap stowage magnet. The rubber fuel bowl moulding is attached via a steel armature to the
body reinforcement panel by five M5 nuts and is retained at the filler neck by a clip. The mating drain tube is fitted with an
internal filter. The fuel filler flap latch mechanism attached to the fuel bowl armatu re by two M5 nuts, includes a locking pin
and actuator which are both se rviceable items. The latch actuator operates independently from the central locking system;
it is driven directly by the se curity and locking control module. Locking of the fuel filler flap is achi eved only by operation of
the key or by the remote rf transmitter.
Seating
All front seats are equipped with electric height adjustment. In addition, both seats are available with manual or power
forward and rearward adjustment, manual or power operated headrest adjustment, 12 way electric adjustment, memory
controlled 12 way seat adjustment and integral seat heating. A side air bag module is installe d in the outboard squab wing
of each front seat. Each front seat has a non-handed, one-piece frame incorporatin g cushion and squab frames, side air bag
support bracket and seat adjuster mechanis ms. Seat switchpacks are installed on the outboard side of driver and passenger
seats and control modules are installed in the base of each seat . The standard rear seat is of fixed, bench type with full
width removable cushion. For certain mark ets, two individual rear seats are available as an option on long wheelbase
models. Both type s of rear seat are available with th ermostatically controlled heating of the cushion and sq uab. Individual
rear seats are electrically adjustable fo r squab re cline (via cushion fore and af t movement), head restraint height and
lumbar support. Separate motors provide ad justment of each seat cushion and head restraint and an electrically driven air
compressor provides variation of lumbar support. Seat adjustment is controlled via switches installed on a panel in an
extension to the centre console.Both the driver and front pass enger seat are secured to the vehicle floor at four points.
Interior Trim
The one-piece door casings are trimmed in UEV to match the seating, with wood veneer at the waistline and a carpet insert
at the front lower corner. Each casing is secured to the door inner panel by fir tree fastener s along the lower section, two
armrest fixings at the centre and veneer panel dowels and fixings at the top. The armrests which are common to front and
rear doors, are trimmed in matc hing leather or UEV according to specification. Switchpacks dedicated to driver and front or
rear passenger, are incorporated in the ar mrests. A speaker is installed in the lower section of each door and a tweeter is
incorporated behind each interior door handle escutcheon. where premium ICE is fitted, the front tweeters are installed in
the upper A posts. On each side, a graine d UEV finisher trimmed to match the head lining is secured to the 'A' post and
cantrail by fir tree fasteners locating in BIW apertures. Th e upper 'D' post finisher is trimmed and secured in the same
manner. The single piece'B' post finishers, also finished in grained matching UEV, each have a front seat belt exit aperture
and are secured to the BIW by four spring clips and two fir tree fasteners. The one-piece headlining consists of a 6mm thick
polyurethane foam membrane covered with suede effect knitted polyester. The headlining is secured to the BIW roof by
body tangs, the roof console, sun visors, combined grab handles and coat hooks, th e cantrail finishers and where fitted, the