Page 1906 of 2490
Audio Unit - Audio System
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
The PDU is unable to diagnose radio head, CD autochanger or amplifier faults; there are no self-diagnostics associated with
these components.
PDU is able to test the speakers and the antenna, along with associated wiring and connections, therefore by a process of
elimination, the other components can be diagnosed.
Page 1909 of 2490
Antenna - Antenna
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
The PDU tests whether or not the antenna raises and lowers correctly. Although it is obvious if the antenna is not operating,
the PDU analyses why it is not operating an d indicates problems such as a faulty radio head signal output, faulty wiring, loss of power due to a blown fuse.
Page 1911 of 2490
Speakers - Speakers
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
PDU can test for correct operation of each speaker and can provide fault guidance for any that fail to function.
PDU can indicate problems such as a faulty radio head output power signal, faulty power amplifier (where fitted), faulty
wiring, loss of power due to a blown fuse.
Page 1922 of 2490

Exterior Lighting - Exterior Lighting
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
The complexity of the electronics involved with the various Electronic Control Modules and the multiplexed communication
networks, preclude the use of workshop general electrical test equipment. Therefore, reference should be made to the PDU
User Guide for detailed inst ructions on testing the exterior lamps and circuits.
The PDU systematically tests and analyses the lamp assemblies, the bulbs and the electrical connections to them. It should
be noted that the lamps are not wired direct ly to the switches. Actuation of a switch provides an input signal to the Body
Processor which interpre ts the signal as a request to switch output from the Bo dy Processor, either directly or indirectly to a
specific lamp.
Where a fault involving a lamp is indicated by the PDU, befo re replacing the component, some basic diagnostic methods
may be necessary to confirm that connections are good and that wiring is not damaged.
Page 1964 of 2490

Interior Lighting - Interior Lighting
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
The complexity of the electronics involved with the various Electronic Control Modules and the multiplexed communication
networks, preclude the use of workshop general electrical test equipment. Therefore, reference should be made to the PDU
User Guide for detailed inst ructions on testing the interior lamps and circuits.
The PDU systematically tests and analyses the lamp assemblies, the bulbs and the electrical connections to them. It should
be noted that the lamps are not wired directly to the switches.
The lamps are controlled directly by the Bo dy Processor (it has a sufficient number of high power output stages to drive the
lamps / relays compared to other module s) except for the door guard / puddle lamps and the rear passenger reading lamps.
The Body Processor Module receives messages on the SCP network from the door modules relating to door ajar / closed /
locked status, sensed by the door courtesy switch(es).
Where a fault involving a lamp is indicated by the PDU, be fore replacing suspect components, some basic diagnostic
methods may be necessary to confirm that connecti ons are good and that wiring is not damaged.
Page 1972 of 2490

Daytime Running Lamps (DRL) - Daytime Running Lamps (DRL)
Diagnosis and Testing
Tests Using the Portable Diagnostic Unit
Refer to PDU User Guide
The complexity of the electronics involved with the Body Pr ocessor and the multiplexed communication networks which are
associated with it, preclude the use of wo rkshop general electrical test equipment. Therefore, reference should be made to
the PDU User Guide for detail ed instructions on testing the Daytime Running Function.
The Daytime Running function is exactly the same as for the normal operation of the side lamps (or dipped beam, where
specified) in as much as the body processor drives the same lamps from the same outputs.
The body processor has been programmed to respond to an alternative set of cond itions in order to operate the lamps,
instead of waiting for a signal from the normal light switch.
The conditions which have to be set are; ignition switch se t to position II or III and sidelight switch set to OFF. The
sidelights, side marker lamps (if fitted and enabled), tail lights and number plate lights will all be switched ON.
The PDU systematically tests and analyses all functions of the daytime running lamps.
Where a fault is indicated, before replac ing a component, some basic diagnostic methods may be necessary to confirm that
connections are good and that wiring is not damaged.
Page 1973 of 2490
Module Communications Network - Communications Network
Description and Operation
Fuse Boxes and Relays (LH Steering)
Parts List
There are six fuse box assemblies per vehicle, five of which have conventional, replaceable fuses. The High Power Protection
Module does not have conventional fuses, it comprises three 250 Amp fusible links to protect the starting circuit (two
connected in parallel) and the battery positive supply to the other fuse boxes.
Wiring Harnesses
ItemPart NumberDescription
1—Engine and Transmission Cont rol Module Compartment Relays (RH Steering opposite)
2—Front Firewall Relays
3—Front Seat Relays - Right Hand Side
4—Heelboard - Right Hand Side
5—High Power Protection Module
6—Trunk Fuse Box
7—Heelboard - Left Hand Side
8—Front Seat Relays - Left Hand Side
9—Engine Management Fuse Box
10—Engine Compartment Fuse Box
11—Engine Compartment Front Relays
Page 1989 of 2490

Wiring Harnesses - Wiring Harness
Description and Operation
Introduction
CAUTION: Do not use any other heat shrink sleeve other than the approved glue lined heat shrink sleeve mentioned
in the repair procedure.
The purpose of this document is to promote quick and efficient minor repair to harness connectors or cables using approved
methods and the wiring harness repair kit. Repairs may only be made to cables and connectors which have been
mechanically, not electrically damaged. It also applies wher e the whole extent of the damage can be clearly identified and
rectified.
Care and neatness are essential requir ements in making a perfect repair.
Caution:
At the time of this first issue of the Harness Repair Guide, do not approve re pairs to any of the following circuits:
Any media orientated system transport network harnesses. Supplement restraint system (SRS) firing circuits (Air bags). Link lead assembles, which are unique to safety critical circuits such as anti-lock brake system (ABS) and
thermocouple circuits. An example of this is the ABS wheel speed sensors with moulded connectors.
4. Screened cables, leads and wiring harness(s).
If any harness(s) with defective electrical connector te rminals or wires from the above circuits are a concern,
new components must be installed.
Repair Kit
CAUTION: Where the repair procedure indica tes that a glue lined heat shrink sleeve should be applied, apply sufficient
heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined
heat shrink sleeve so that the wiring harness insulation becomes damaged.
The wiring harness repair kit has been produced which comprises:
Pre-terminated wiring harness(s) of different sizes and types Three sizes of butt splice connectors A selection of colored cable identification sleeves Two sizes of glue lined heat shrink sleeves Crimping pliers A wire cutter and insulation stripper An electrical connector terminal extraction handle and tips
A suitable heat source, fo r shrinking heat shrink sleeves will be required.
The pre-insulated diamond grip range of el ectrical connector terminals and in-line, butt splice connectors contained within
the wiring harness repair kit are the only acceptable product for the repairs of wi ring harnesses. The butt connectors not
only grip the wire but also the insu lation, making a very secure joint.
If an electrical connector terminal is not included in the wiring harness repair kit then approval for the repair is NOT given
and in these circumstances a new wi ring harness must be installed.
Pre-Terminated Wiring Harness( s) and Butt Splice Connectors
All pre-terminated wiring harness(s) and butt splice connectors in the wiring harness repair kit are contained in bags which
can be resealed after use. Each bag is marked with the part number of the items stored within the bag. Each storage
compartment in the wiring harness repair kit is identified with the corresponding part number. Make sure that pre-
terminated wiring harness(s) and connectors are not mixed up it is advisable to only open one bag at a time and to reseal