Page 159 of 2490
Front Susp
ension - Wheel
Knuckle and Wheel Hub Assembly Conversion
Re
moval and Installation
Remov
al
S
pecial Tool(s)
R
oad spring compressor
204-111 (JD115)
Taper separator
211-098 (JD 100)
Front
suspension ball joint splitter
204-192 (JD 219)
Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.
6. R
emove nut and bolt securing stabilizer bar link arm to lower
wishbone.
7. Remove nut securing link arm ba ll joint to stabilizer bar and
remove link arm from vehicle.
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8. Inst
all special tool 204-111 in road spring.
Slacken tool
adjuster to suit spring length.
Fit adaptor and th
rust collar.
Positi
on stem of tool in center of spring passing dowel
through slot in su spension turret.
9. WA
RNING: WHEN TURNING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Engage dowel of special tool 204-111 in suspension turret and
rotate to position across slot.
10 . Lower veh
icle onto stands.
11 . R
otate tool adjuster to tension spring.
12. Remove wheel speed sensor se curing screw and withdraw
sensor from vertical link.
Page 164 of 2490
4. Po
sition tie rod ball joint taper
pin on steering arm and install
and tighten securing nut to 71-85Nm.
5. Instal
l wheel speed sensor.
Positi
on wheel speed sensor on vertical link.
Inst
al
l sensor securing bolt
and tighten to 8-10Nm.
6. Remove wire temporarily securing vertical link to road spring.
7. Install br ake disc.
8. Re
lease tension on road spring.
Ro
tate adjuster of special tool 204-111 to release spring
tension.
R e
move special tool and adaptor from spring.
9. Position new link ass
embly on
lower wishbone and install but
do not tighten bolt.
10. Position new link arm ball joint stud in stabilizer bar and
install but do not tighten nut.
Page 165 of 2490
11
.
Tighten new link arm to wishbone nut and bolt to 41-54Nm.
12
.
Secure new link arm to stabilizer bar.
Tigh
ten link arm to stabilizer bar nut to 60-80Nm.
Check that ball
joint freed
om of movement has been
maintained.
13. Install road wheel. Refer to 74.20.05.
14. Repeat procedure steps 1 to 13 on opposite side of vehicle.
15. Raise front of vehicle, remove stands and lower vehicle.
16. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
Page 167 of 2490

Rear
Suspension - Rear Suspension
Description an
d Operation
Description
The i
ndependent rear suspension incorporates co-axial sp
ring and shock absorber units, a subframe, wishbone tie,
pendulum assembly, mounting brac ket, differential strut, cast wishbones and hub carriers. The suspension assembly is
positively located by the subframe, mounting bracket and differential strut.
Each wi
shbone pivots on a fulcru
m bolt which locates in the wishbone tie and pendulum assembly.
The wish
bone tie and pendulum assemblies are respectively in
stalled at the front and rear of the final drive housing.
The differential
strut is secured to the wishbone tie assembly.
Two ti
e rods are installed between the front of the
subframe and the top of the final drive housing.
The ou
ter extremity of each wishbone
is secured to its respective hub carrier assembly by a fulcrum bolt.
Each fulcrum bolt head incorporates an ec centric circular flange which locates in a groove in the front face of the wishbone
arm. Rotation of the fulcrum bolt results in horizontal movement of the bolt shank in an elongated hole in the rear of the
wishbone arm. This acti on achieves corresponding movement of the hub carrier, facilita ting adjustment of road wheel toe-
in.
It
em
Par
t Number
De
scription
1—Hub Carrier
2—Wi
shbone
3—Sprin
g
4—Shock Absorber
5—Suspensi
on Turret
6—Suspensi
on Subframe
7—Moun
ting Bracket
8—D
ifferential Strut
9—Stabilizer Ba
r (Supercharged and
Sport Suspension Models only)
10—Bum
p Stop
Page 168 of 2490

Each r
oad spring and is located between the wishbone in
tegral spring seat and the body suspension turret.
Each shoc
k absorber unit is installed
co-axially within the road spring.
The lo
wer end of each shock absorber is secured to the
wishbone by a bolt which also functions as a pivot.
Adaptive damping is av
ailable as an option.
A
rear stabi
lizer bar is installed on
Supercharged and Sport Suspension models . Mounted at the rear of the wishbone
tie assembly, the stabilizer bar is connected to the wishbone by short links.
Op era
tion
As each road wheel r
i
ses, move
ment is transmitted through th e hub carrier assembly to the wishbone and axle shaft. The
corresponding rise of the wishbone compre sses the road spring and partially telescopes the shock absorber. During this
action, the spring absorbs result ing shocks and the shock absorber minimizes spring oscillation.
During cornering, vehicle weight is transferred to the outer road wheel with a resulting tendency for the inner wheel to lift.
On Supercharged and Sport Suspension vehicl es, a rear stabilizer bar assists in minimizing this tendency by transferring a
proportion of potential lift of the inner wheel to the outer wheel. This results in enhanced body stability with improved
cornering capabilities.
Page 169 of 2490
Rear Suspension - Axle B
ump Stop
Re
moval and Installation
Remov
al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
I
nstallation
1.
R
aise rear of vehicle and support
on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove bolts securing bump stop to body.
4. Remove bu
mp stop and where applicable, reinforcement
bracket from vehicle.
1. Position reinforcemen t brac
ket (where a
pplicable) and bump
stop on vehicle.
2. Install bump stop bolts and tighten to 26-34Nm.
Page 170 of 2490
3.
Install road wheel. Re fer to Secti
on 100-02.
4. Raise vehicle remove stands and lower vehicle. Refer to
Section 100-02.