Page 724 of 3573
TRANSFER CASE (STANDARD TYPE)
4D1±3
M/T, W/Shift On The Fly, WO/4WD Switch, model
A07RW054
Page 725 of 3573
4D1±4
TRANSFER CASE (STANDARD TYPE)
M/T, WO/Shift On The Fly, WO/4WD Switch, model
A07RW053
Page 726 of 3573
TRANSFER CASE (STANDARD TYPE)
4D1±5
A/T, W/Shift On The Fly, W/4WD Switch, model
A07RW001
Page 727 of 3573
4D1±6
TRANSFER CASE (STANDARD TYPE)
A/T, W/Shift On The Fly, WO/4WD Switch, model
A07RW056
Page 728 of 3573
TRANSFER CASE (STANDARD TYPE)
4D1±7
A/T, WO/Shift On The Fly, WO/4WD Switch, model
A07RW055
The transfer case is used to provide a means of providing
power flow to the front axle. The transfer case also
provides a means of disconnecting the front axle,
providing better fuel economy and quieter operation when
the vehicle is driven on improved roads where four wheel
drive is not required. In addition, the transfer case
provides an additional gear reduction when placed in low
range, which is useful when difficult off±road conditions
are encountered.
A floor mounted shift lever is used to select the high±low
range. When four wheel drive switch has been turned on,
the four wheel drive indicator light is designed to come on
when the front axle has been engaged.
Page 730 of 3573
TRANSFER CASE (STANDARD TYPE)
4D1±9
266RW002
7. Connect the rear propeller shaft to the transfer case
and tighten to the specified torque.
Torque: 63 N´m (6.4kg´m/46 lb ft)
Transfer Case Assembly
Removal
NOTE: Before removing the transmission & transfer
assembly from the vehicle, change the transfer mode to
2WD by pushing button switch on dash panel. (4WD
Switch Model)
1. Disconnect the battery ground cable.
2. Drain the transfer case fluid, if overhauling the
transter case assembly.
3. Remove the exhaust and transfer protectors.
4. Remove the rear and front propeller shafts from the
transfer case side.
5. Remove the transfer control lever knob.
6. Disconnect the harness connectors and remove the
front console.
7. Remove the selector lever assembly. Refer to
Selector Lever in the Section 7A.
8. Remove the transfer control lever.
9. Disconnect the 4WD switch connector, speed sensor
harness connector and 2WD±4WD actuator harness
connector (4WD Switch Model) from the transmission
harness.10. Support the transfer case with a transmission jack.
11. Remove the transmission±transfer bolts and the nut
(M/T).
12. Remove the transfer case assembly from the vehicle.
Page 732 of 3573
TRANSFER CASE (STANDARD TYPE)
4D1±11
Transfer Rear Cover Assembly (4WD Switch Model)
Transfer Rear Cover Assembly and Associated Parts
220RW102
Legend
(1) Speedometer Sensor, Speedometer Driven
Gear and Plate
(2) Front Companion Flange
(3) Rear Companion Flange(4) Control Box Assembly
(5) 2WD±4WD Actuator Heat Protector
(6) 2WD±4WD Actuator Assembly
(7) Transfer Rear Cover Assembly
(8) Transfer Case Assembly
Page 733 of 3573
4D1±12
TRANSFER CASE (STANDARD TYPE)
Removal
1. Remove the speedometer sensor.
2. Remove the plate.
3. Remove the speedometer driven gear bushing and
driven gear.
NOTE: Apply a reference mark to the driven gear bushing
before removal.
4. Remove the front companion flange and the rear
companion flange, using the flange companion holder
5±8840±0133±0 (J±8614±11) to remove the end
nuts.
262RW067
NOTE: U s e a u n i v e r s a l p u l l e r t o remove the rear
companion flange.
5. Disconnect the actuator breather hose and the
transfer breather hose from the control box.
6. Remove the control box assembly.
7. Disconnect the actuator breather hose and remove
the 2WD±4WD actuator heat protector from the
2WD±4WD actuator assembly.
220RW085
8. Remove the 2WD±4WD actuator assembly bolts.
9. Pull the 2WD±4WD actuator assembly with
2WD±4WD shift rod.
220RW027
Legend
(1) Shift Rod: 2WD±4WD (Position: 2WD)
(2) 2WD±4WD Actuator Assembly
(3) Pull Cover
(4) Rear Cover Assembly
(5) Position: 4WD
(6) Mode: 2WD
