1998 ISUZU TROOPER width

6E±139 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0131 HO2S Circuit Low Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 350 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 1 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0131 will be set.
Conditions for Setting the DTC

No related DTCs.

Vehicle is operating in ªclosed loop.º

Engine coolant temperature is above 60
C (140
F).

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.

Throttle angle is between 3% and 19%.

Bank 1 HO2S 1 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

DTC P0131 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Heated oxygen sensor wiring ± The sensor pigtail may
be routed incorrectly and contacting the exhaust
system.

Poor PCM to engine block grounds.

Fuel pressure ± The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, If fuel pressure is too low, a DTC
P0131 may be set. Refer to
Fuel System Diagnosis.

Lean injector(s) ± Perform ªInjector Balance Test.º

Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.

Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the

6E±142
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0132 HO2S Circuit High Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal and low circuits. When measured
with a 10 megaohm digital voltmeter, this may display as
low as 320 mV. The oxygen sensor varies the voltage
within a range of about 1000 mV when exhaust is rich,
down through about 10 mV when exhaust is lean. The
PCM constantly monitors the HO2S signal during ªclosed
loopº operation and compensates for a rich or lean
condition by decreasing or increasing injector pulse width
as necessary. If the Bank 1 HO2S 1 voltage remains
excessively high for an extended period of time, DTC
P0132 will be set.
Conditions for Setting the DTC

No related DTCs.

Engine coolant temperature is above 60
C (140
F)

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.

Throttle angle is between 3% and 19%.

Bank 1 HO2S 1 signal voltage remains above 952 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period.
OR

Bank 1 HO2S 1 signal voltage remains above 500 mV
during ªdeceleration fuel cutoff modeº operation for 3
seconds.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

DTC P0132 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check the following items:

Fuel pressure ± The system will go rich if pressure is
too high. The PCM can compensate for some
increase. However, if fuel pressure is too high, a DTC
P0132 may be set. Refer to
Fuel System Diagnosis.

Perform ªInjector Balance Testº ± Refer to
Fuel System
Diagnosis.

MAF sensor ±The system can go rich if MAF sensor
signal indicates an engine airflow measurement that is
not correct. Disconnect the MAF sensor to see it the
rich condition is corrected. If so, replace the MAF
sensor.

Check for a leak in the fuel pressure regulator
diaphragm by checking the vacuum line to the
regulator for the presence of fuel. There should be no
fuel in the vacuum line.

6E±145 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0134 HO2S Circuit Insufficient Activity Bank 1
Sensor 1
060RW237
Circuit Description

The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) high and low circuits. When measured
with a 10 megaohm digital voltmeter, this may display
as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when
exhaust is lean. The PCM constantly monitors the
HO2S signal during ªclosed loopº operation and
compensates for a rich or lean condition by decreasing
or increasing injector pulse width as necessary. If the
Bank 1 HO2S 1 voltage remains at or near the 450 mV
bias for an extended period of time, DTC P0134 will be
set, indicating an open sensor signal or sensor low
circuit.

Heated oxygen sensors are used to minimize the
amount of time required for ªclosed loopº fuel control
operation and to allow accurate catalyst monitoring.
The oxygen sensor heater greatly decreases the
amount of time required for fuel control sensors Bank
1 HO2S 1 and Bank 2 HO2S 1 to become active.

Oxygen sensor heaters are required by post-catalyst
monitor sensors to maintain a sufficiently high
temperature for accurate exhaust oxygen content
readings further from the engine.
Conditions for Setting the DTC

No related DTCs.

Battery voltage is above 10 volts.

Engine run time is longer than 40 seconds.
Oxygen sensor heater has been determined to be
functioning properly.

Bank 1 HO2S 1 signal voltage remains between
400 mV and 500 mV for a total of 77 seconds over a
90-second period of time.
Action Take When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

DTC P0134 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Poor connection or damaged harness ± Inspect the
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.

Faulty HO2S heater or heater circuit ± With the ignition
ªON,º engine ªOFF,º after a cool down period, the
HO2S 1 voltage displayed on Tech 2 is normally
455-460 mV. A reading over 1000 mV indicates a
signal line shorted to voltage. A reading under 5 mV

6E±148
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0151 HO2S Circuit Low Voltage Bank 2
Sensor 1
060RW190
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0151 will be set.
Conditions for Setting the DTC

No related DTCs.

The engine is operating in ªclosed loop.º

Engine coolant temperature is above 60
C (140
F).

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.

Throttle angle is between 3% and 19%.

Bank 2 HO2S 1 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

DTC P0151 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Heated oxygen sensor wiring ± The sensor pigtail may
be mispositioned and contacting the exhaust system.

Poor PCM to engine block grounds.

Fuel pressure ± The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, if fuel pressure is too low, a DTC
P0151 may be set. Refer to
Fuel System Diagnosis.

Lean injector(s) ± Perform ªInjector Balance Test.º

Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.

Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for

6E±151 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0152 HO2S Circuit HIGH Voltage Bank 2
Sensor 1
060RW190
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing the injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively high for an extended period of time,
DTC P0152 will be set.
Conditions for Setting the DTC

No related DTCs.

The engine is operating in ªclosed loop.º

The engine coolant temperature is above 60
C
(140
F).

ªClosed loopº commanded air/fuel ratio between 14.5
and 14.8.

Throttle angle between 3% and 19%.

Bank 2 HO2S 1 signal voltage remains above 952 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period.
OR
Bank 2 HO2S 1 signal voltage remains above 500 mV
during deceleration fuel cutoff mode operation for up to
3 seconds.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

DTC P0152 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Fuel pressure ± The system will go rich if pressure is
too high. The PCM can compensate for some
increase. However, if fuel pressure is too high, a DTC
P0152 may be set. Refer to
Fuel System Diagnosis.

Rich injector(s) ± Perform ªInjector Balance Test.º

Leaking injector ± Refer to
Fuel System Diagnosis.

Evaporative emissions (EVAP) system ± Check the
canister for fuel saturation. If the canister is full of fuel,
check EVAP control system components and hoses.
Refer to
Evaporative Emission (EVAP) Control
System.

6E±336
ENGINE DRIVEABILITY AND EMISSIONS
0016
Electrically Erasable Programmable Read
Only Memory (EEPROM)
The electrically erasable programmable read only
memory (EEPROM) is a permanent memory chip that is
physically soldered within the PCM. The EEPROM
contains the program and the calibration information that
the PCM needs to control powertrain operation.
Unlike the PROM used in past applications, the EEPROM
is not replaceable. If the PCM is replaced, the new PCM
will need to be programmed. Equipment containing the
correct program and calibration for the vehicle is required
to program the PCM.
Fuel Control Heated Oxygen Sensors
The fuel control heated oxygen sensors (Bank 1 HO2S 1
and Bank 2 HO2S 1) are mounted in the exhaust stream
where they can monitor the oxygen content of the exhaust
gas. The oxygen present in the exhaust gas reacts with
the sensor to produce a voltage output. This voltage
should constantly fluctuate from approximately 100 mV to
900 mV. The heated oxygen sensor voltage can be
monitored with Tech 2. By monitoring the voltage output
of the oxygen sensor, the PCM calculates the pulse width
command for the injectors to produce the proper
combustion chamber mixture.

Low HO2S voltage is a lean mixture which will result in
a rich command to compensate.

High HO2S voltage is a rich mixture which will result in
a lean command to compensate.
An open Bank 1 HO2S 1 signal circuit will set a DTC
P0134 and Tech 2 will display a constant voltage between
400-500 mV. A constant voltage below 300 mV in the
sensor circuit (circuit grounded) will set DTC P0131. A
constant voltage above 800 mV in the circuit will set DTC
P0132. Faults in the Bank 2 HO2S 1 signal circuit will
cause DTC 0154 (open circuit), DTC P0151 (grounded
circuit), or DTC P0152 (signal voltage high) to set.
0012
Intake Air Temperature (IAT) Sensor
The intake air temperature (IAT) sensor is a thermistor
which changes its resistance based on the temperature of
air entering the engine. Low temperature produces a high
resistance of 100,000 ohms at ±40
C (±40
F). High
temperature causes low resistance of 70 ohms at 130
C
(266
F) . The PCM supplies a 5-volt signal to the sensor
through a resistor in the PCM and monitors the signal
voltage. The voltage will be high when the incoming air is
cold. The voltage will be low when the incoming air is hot.
By measuring the voltage, the PCM calculates the
incoming air temperature. The IAT sensor signal is used
to adjust spark timing according to the incoming air
density.
Tech 2 displays the temperature of the air entering the
engine. The temperature should read close to the
ambient air temperature when the engine is cold and rise
as underhood temperature increases. If the engine has
not been run for several hours (overnight), the IAT sensor
temperature and engine coolant temperature should read
close to each other. A fault in the IAT sensor circuit will set
DTC P0112 or DTC P0113.

SERVICE INFORMATION 00 Ð 23
SERVICE STANDARD
Engine Mechanicalmm (in)
Parts Items Service standard
Cylinder
HeadCylinder head deck, and
exhaust manifold mating
surface for flatness
Cylinder head height
Hot plug depression
Hot plug installation
pressure0.05 (0.0020) or less
92.0 (3.6220)
—
44000-54000N (4500–5500
kg/9923–12128 lbs)
0.2 (0.0079)
—
0.02 (0.0008)
—Service limit Remarks
Cannot be
reground
Free height
Squareness
Spring tension 48.0 (1.8898)
—
294 (30/66.1) Valve
Spring47.10 (1.8543)
1.7 (0.0669)
257.9 (26.3/57.9) At installed
height
38.9 (1.5) N (lb)
Diameter of Valve stem
Valve and valve guide
clearance
Valve guide upper end
height (Measured from the
Cylinder head upper face)
Valve guide margin
Valve thickness
Valve seat contact
surface angle
Valve seat contact width7.946–7.961
(0.3128–0.3134)
7.921–7.936
(0.3118–0.3124)
0.039–0.071
(0.0015–0.0028)
0.064–0.096
(0.0025–0.0038)
13.0 (0.5118)
1.1 (0.0433)
1.34 (0.0528)
1.38 (0.0543)
45¡
1.7 (0.0669)
2.0 (0.0787) Valve
and
Valve
Guide7.880 (0.3102)
7.850 (0.3091)
0.200 (0.0079)
0.250 (0.0098)
—
1.6 (0.0630)
1.1 (0.0433)
1.1 (0.0433)
—
2.2 (0.0866)
2.5 (0.0984) IN
EX
IN
EX
IN
EX
IN
EX
Curvature — Push rod
0.3 (0.0118)

ENGINE MECHANICAL 6A Ð 11
Valve Contact Width
1. Check the valve contact faces for roughness and
unevenness. Make smooth the valve contact sur-
faces.
2. Measure the valve contact width.
If the measured value exceeds the specified limit, the
valve seat insert must be replaced.
Valve Seat Insert Replacement
Valve Seat Insert Removal
1. Arc weld the entire inside circumference À of the
valve seat insert Á.
2. Allow the valve seat insert to cool for a few minutes.
This will invite contraction and make removal of the
valve seat insert easier.
3. Use a screwdriver  to pry the valve seat insert free.
Take care not to damage the cylinder head Ö .
4. Carefully remove carbon and other foreign material
from the cylinder head insert bore.
Valve Seat Insert Installation
1. Carefully place the attachment À (having a smaller
outside diameter than the valve seat insert) on the
valve seat insert Á .
Note:
The smooth side of the attachment must contact
the valve seat insert.
2. Use a bench press  to gradually apply pressure to
the attachment and press the valve seat insert into
place.
Note:
Do not apply an excessive amount of pressure with
the bench press. Damage to the valve seat insert
will result.
Valve Seat Insert Correction
1. Remove the carbon from the valve seat insert surface.
2. Use a valve cutter (15°, 45°, and 75° blades) to mini-
mize scratches and other rough areas. this will bring
the contact width back to the standard value.
Remove only the scratches and rough areas. Do not
cut away too much. Take care not to cut away un-
blemished areas of the valve seat surface.
Inlet
mm(in)
2.2 (0.0866)
Standard Limit
Exhaust1.7 (0.0669)
2.5 (0.0984) 2.0 (0.0787)