Page 554 of 1681
Disassembly/Reassembly
1. Using a hydrsulic press, press out the countershaft
while supponing 4th gear.
NOTE: Place an attachment between the oress andthe countershaft to prevent damage to the shatt,
CAUTION: Do not allow th€ count€rshaft to fall rnd
hit the ground.
T
T
2. Assemble the parts on the countershaft as shown
below.
NOTE:
a Lubricate all parts with ATF during assembly.
a Before installing the O-rings, wrap the shaft
splines with tape to prevent damaging the
O-rings.
'{EEDLE EEARIIIG
DISTANCE COLLAR, 28 mmSelectivo part.
THRUST NEEDLE BEARING
BEARING
GEAR COLLAR
TI{BUST NEEDLE BEARING
WASHER
CLUTCH ASSEMBLY
(cont'd)
14-137
Page 587 of 1681

I20.Connect the vehicle speed sensor (VSS), mainshaft
speed sensor, and countershaft sDeed sensor con-
nectors.
VEHICLE SPEED SENSORCONNECTOB
)
k/
t"J
21. Connect the lock-up control solenoid valve connec-
tor and shift control solenoid valve conneclor, then
clamp the lock-up control solenoid harness with the
harness bracket.
22. Connect the transmission ground cable.
SPEED SENSOR
LOCK-UP CONTROLSOLENOID VALVECONNECTOR
23.Connect the starter cable to the starter motor, and
install the cable holder.
NOTE: When installing the starter motor cable,
make sure that the crimped side ol the ring terminal
is facing out (see section 23).
6 x 1.0 mm12 N.m {1 .2 kgf.m, 8.7 lbl.ft)
9 N.m(0.9 kgf.m, 7 lbt.ttl
STARTER CABLETERMINAL
STARTER CABLE
24.Install the air cleaner housing assembly and intake
arr oucl.
AIR CLEANER HOUSINGINTAKE AIRASSEMBLY
27.
Refill the transmission with ATF {see page 14-98).
Connect the battery positive (+ ) and negative { - }cables to the battery.
Start the engine. Set the parking brake, and shift the
transmission through all gears three times.
Check shilt cable adjustment as described on page
14-176.
Check the front wheel alignment (see section 18).
Let the engine reach operating temperature (the cool-ing fan comes onl with the transmission in S or @position, then turn it off and check the fluid level.
31. Road test as described on page 14-94 and 96.
25.
26.
24.
29.
30.
14-171
Page 717 of 1681

Wheel/Hub Inspection
Bearing End Play
Raise the vehicle off the ground, and support it with
safety stands in the proper locations (see saction 1).
Remove the wheels, then reinstallthe whe6l nuts.
Attach the dial gauge as shown.
Measure the bearing end play by moving the disc in
or outward.
Front/Rear:
Standa.d: 0 - 0.05 mm (0 - 0.qr2 in)
a
Measure end play at center ofthe hub cap.
lf the bearing end play measurement is
the standard, replace the wheel bearing.
Wheel Runout
Raise the vehicle off the ground, and support it withsatety stands in the proper locations (see section 1).
Check for bent or deformed wheels.
Attach the dial gauge as shown.
Measure the wheel runout by turning the wheel.
Front and Roar Whool Axial Runout:
Standard:
Stcsl Whoel: 0 - 1.0 mm (0 - 0.04 inl
Aluminum Whcel: 0 - 0.7 mm (0 - 0.03 inl
Sorvlc. Limit:2.0 mm (0.08 inl
Front End Roar Whod Rldisl Runouti
Standard:
Ste.l Whool: 0 - 1.0 mm (0 - 0.04 inlAluminum Wh.el: 0 - 0.7 mm (0 - 0.03 inl
Sorvico Limit:1.5 mm (0.06 inl
lf the wh€el runout is more than the service limit,
reDlace the wheel.
more than
18-7
Page 718 of 1681

Front Suspension
Torque Specifications
CAUTION:
. Replacc the selt-locking nuts after removal.
. The vehicle should be on the ground before any bolts or nuls connected to rubber mounts or bushings are tightoned.
o Torque thc castle nut to the lower torque spocitication, then tighten it only far onough to align the slot with the pin
hole. Do not align the nut bv loosening.
NOTE: Wipe offthegrease before tightening the nutatthe ball joint.
SELF-LOCKING NUT12 x 1.25 mm64 N.m (6.s ksf.m, 47 lbfft)
FLANGE NUT10 x 1.25 mm49 N.m {5.0 kgtm.36 lbt.frl
SELF.LOCKING NUT10 x 1.25 mm29 N.m {3.0 kgtm,22 lbl.ft)Replace.
CALIPER BRACKET MOUNTING BOLT12 x 1.25 mm108 N.m {11.0 kgl.m,80lbl.ftl
SELF-LOCKING NUT14 x 1.5 mm83 N.m {8.5 kgf.m, 61 lbf.ft}
CASTLE NUT12 x 1.25 mm39 - 47 N.m {4.0 - 4.8 kgtm, 29 - 35 lbf.ft}
-'-FLANGE BOLTS14 x 1.5 mm89 N.m (9.1 kgl m, 56lblft)
FLANGE NUT8 x 1.25 mm22 N.m (2.2 kgf.m, 16lbtftl
8 mm BOLT22 N.m {2.2 ksnm, 16lb{ ft}
Replace.
FLANGE BOLT14 x 1.5 mm89 N m 19.1 kgt.m,66 lbl.ftl
FLANGE EOLTl0 x l 25 mm4i, N.m (4.4 kgl.m, 32 lbf.ft)
FLANGE BOLT12x 1.25 mm64 N.m (6.5 kgtm, iU lbfftl
SELF-I-OCKING NUTS
22 N.m {2.2 kgtm, 16lbtftlReplace.
NUT10 x 1.25 mm43 N.m {4.4 kgt.m,32 lbf.ftl
SPINDLE NUT22 x 1.5 nm181 N.m {18.5 kgtm. 134 tbl.ft)Replace.NOTEi After tightening, use a drifl tostake the spindle nut shoulder againstthe dfiveshaft,29 N.m {3.0 kgf.m, 22lbtttlBeplace.
GS, GSR, Type RModels:
SELF.LOCKING NUT10 x 1.25 mm
SELF-LOCKING NUTI x 1.25 mm22 N.m (2.2 ksf.m, 16lbl.ftlReplace-
CASTLE NUT12 x '1.25 mm49 - 59 N.m (5.0 - 6.0 kgt m, 36 - 43 tbt.ftl
SELF.LOCKING NUT12x 1-25 tnrn64 N.m 16.5 kgl.m, 47 lbf.ftlReplace.
- --.." t,..
0-. .
18-8
Page 731 of 1681

lnstallation
CAUTION: Th€ vehiclo should bs on the ground b€fore any bolts or nuis connectod to rubber mounis or bushings aro
tightened.
NOTE:
. Wipe off thedirt,oil or gr€ase on the threads before tightening the fasteners.
. The right and left damper forks are not interchangeable. The left damper fork is ma.ked with "VL" while the righr
damoer fork is marked with "VR".
. The right and left upper arms are not interchangeable. The left upper arm is marked with "SRZ-L" while the right arm is
marked with "SRZ-R".
. Before tightening the upper and lower mounting nuts on the stabilizer link, adjust the location ot the link with the sus-
pension under vehicle load.
. When installing the radius arm washers, the "FR" mark faces the front ofthe car.
. After installing the suspension a rm, check the front wheel alignmentand adjust if necesssry (see page 18-4).
SELF-LOCKING NUT12 x 1.25 nn64 N.m {6,5 kg{.m, 47Replace.
STABILIZER BARAlign the stabilazer markwith end of stabilizer
BOLT
STABILIZER EUSHING
SELF.LOCKING NUTI x 1.25 mm22 N.m 12.2 kgt m, 16 lbf.ft)Replace.
FLANGE BOLT12 x 1.25 mm
FLANGE NUTI x 1.25 mm22 N.m {2.2 kgt m. 16 lbf.ft}
BADIUS ARM WASHER B{SMALL I.D.)
\64 N.m {6.5 kg{.m, 47 lbt.ft) .SELF.LOCKING NUT14 x 1.5 mm83 N.m {8.5 kgI.m, 61 lbl.ftlReplace.
RAOIUS ARM WASHER A{LARGE I.O.I
.@]
SILICONE GREASERUBBER BUSHING
FLANGE BOLTS14 x 1.5 mm89 N.m {9.1 kgf.m, 66 lbtft)
RS, LS Modebi
SELF.LOCKING NUT8 x 1.25 mm22 N.m (2.2 kg,f.m. 16lbtftl
SELF.LOCKING NUTI x I .25 mm22 N m {2.2 kgt'm, 15 lbf.ft)Replace.
14 x 1.5 mm89 N m {9.1 kgf m,66lblft)
SELF-LOC(ING NUTl0 x 1.25 mm29 N.m 13.0 kgf.m,22 lbtftlReplace.Hold the balljoint pin using ahex wrench, and tighten the self-locking nut.
FLANGE BOLT10 x 1.25 mm43 N.m {4.4 kgl.m, 32lbf.ft}
SELF-LOCKING NUT12 x 1.25 mm64 N.m {6.5 kgf.m, 47 lbtftlReplace.
SELF-LOCKING NUT 8 x 1.25 mm22 N.m {2.2 kgI m, 16lbf.ft)
STABILIZER END RUBBER BUSHINGSNote the directionof the bushinas.
Replace.Before tightening the self locking nuts, position the ball joint pinat the center of the range in which the pin can be moved with thesuspension under vehicle load.
MARK
SILICONE GREASE
1A-21
Page 736 of 1681

Rear Suspension
Torque Specifications
CAUTION:
. Replace the solt.locking nut after removal.
. The vohicle should be on th€ ground beto.6 any bolts or nu$ connected to lubber mounts or bushings are tight€ned.
FLANGE BOLT10 x 1.25 mm39 N.m {4.0 kgl.m,29lbtft}
FLANGE BOLT10 x 1.25 mm54 N.m (5.5 kg,f.m, 40
FLANGE BOLT10 x 1.25 mm
I mm BOLT22 N.m (2.2 kgf m, 16 lbf.ft)
FLANGE NUT10 x 1.25 mm49 N.m 15.0 kgf.m,35lbtft)
FLANGE SOLT12 x 1.25 mm
SELF.LOCKING NUTl0 x 1.25 mm29 N.m 13.0 kgt.m,22 lbf.ft)Beplace.
FLANGE BOLT'10 x 'l.25 mm54 N.m {5.5 kgl.m.40 lbtft}
FLANGE BOLTI x 1.25 mmTyp6 R: 30 N.m (3.1 kgf.m,22 lbtft)Except Typ6 R: 22 N.m 12.2l'gl'rn,2.lbiftl
FLANGE SOLT10 r L25 mm5,1N.m (5.5 kg{.m, .0 lbf.ftl
CALIPER BRACKET10 x 1,25 mm56 N.m (5.6 kgf.m. 41 lbl.ftl
NUT
MOUNTING
39 N.m 14.0 kgl m,29 lbtftl
BOLT
22 x 1.5 mm181 N.m {18.5 kgf.m, 134lbf.ft}Replace,NOTE: After tightening, use a drift rostake the spandle nut shoulder againstthe spjndle.64 N.m (6.5 kgl.m, 47 lbtftl
EOLT10 x 1.25 mm64 N.m (6.5 kgl.m, 47 lbtftl
FLANGE BOLTl0 x 1.25 mm54 N m 15.5 kgt m, 40 lbf.ft)
ADJUSTING BOLTIFLANGE BOLTI10 x 1.25 mm64 N.m (6.5 kg{.m, 47 lbf.ft,
18-26
Page 744 of 1681

Rear Suspension
Suspension Arms (cont'dl
Installation
CAUTION: Any bolB or nuts connected to rubber mounts or bushings should be tightened with the vehicl. on th6
ground.
All except Type R Models:
NOTEi
. Make sure the self-locking bolts on the compensator arms are installed in the same direction.
. "LV" is stamped on the left lower arm and "RV" on the right lower arm.
. "i UP LSR" is stamped on the lett upper arm and "f UP RSR" on the right upper arm.
. The rightand left compensator arm are symmetrical. Install sothe "l UP" mark stamped side faces forward.
. After installing the suspension arm, check the rear wheel alignmentand adjust if necessary (see page 18-4).
I mm BOLT22 N.m {2.2 kgtm, 16lbtft}STABILIZER BARAlign the stabilizer markwith end of stabilizer bushing.
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf.m.40lbtft}
FLANGE BOLTl0 x 1.25 mm39 N m {{.0 kgt.m,29 lbtftl
UPPER ARM
TRAILING ARM
FLANGE EOLT'10 x 1.25 mm54 N.m {5.5 kgf.m, 40lbf.ft}
COMPENSATOR ARM
.-/ SILICONE.5tr@l GREASECOMPENSATOR ARM BUSHING
FLANGE BOI-T10 x 1.25 mm54 N.m (5.5 kgf.m, {O lbf.ft)
FLANGE BOLT10 x 1.25 mm64 N.m 16.5 kgl.m.47 lbf.ft)--- SILICONE.S!@l GREASE
LOWER ARM
LOWER ARM BUSI{ING
-- SILIGONE.S@l GREASE
FLANGE BOLT12 x 1.25 mm64 N.m {6.5 kgf m, 47 lbt.ftl -P'a
,amce gotr/
10 x 1.25 mm
BOLT8 x 1.25 mm22 N.m (2.2 kgt'm, 16 lbf'ftl
39 N.m (4.0 kgf m.29lbtft)stLtcoNEGREASE
UPPER ARM BUSHING
.-.- SILICONES@l GREASE
ADJUSTING BOLT
{FLANGE BOLT)10 x 1.25 mm64 N.m (6.5 kgf.m, 47 lbtft)
k
.g
iP
6[r,
i',
STABILIZER BUSHING
FLANGE BOLT10 x 1.25 mm54 N.m 15.5 kgt.m, 40 lbf.ftl
18-34--Rq
Page 745 of 1681

)Installation
Typ€ R Model:
NOTE;
. Any bolts or nuts connected to rubber mounts or bushings should be tightened with the vehicle on the ground.. "L" is stamped on the left lower arm and "R" is stamped on the right lower arm.. "l UP LS" is stamped on the left upper arm and "l UP RS" is stampedon the right upper arm.. The right and left compensator arms are symmetrical. Install then with the "1 Up" mark facesing forward. After installing the suspension arm, checkthe rearwheel alignmentand adjustitif necessary(see page 18-4).
8 mm BOLT22 N.m (2.2 kgl m, 16 lbt.ftl
STABILIZER BARAlign the stabilizer markwith end of stabilizer bushing.
-ArUPPEB ARM
rz tot+,t \
\.d'. Ja),n[
_oY
t\
a
stLtcoNEGREASEBUSHINGADJUSTING BOLTIFLANGE BOLT}l0 x 1.25 mm6,4 N.m {6.5 kgt m,
FLANGE BOLT'10 x 1.25 mm5,[ N.m 15.5 kg[.m. 40 lbt.ftl
STABILIZER BUSHING
FLANGE BOLT10 x 1.25 mm
FLANGE BOLT10 x 1.25 mrn39 N.m (,r.0 kgf.m.29 lbtftl5/a N.m 15.5 kgl.m, a0
COMPENSATOR AFM
UPPER ARM
TRAILING ARM
FLANGE BOLT10 x 1.25 mm54 N.m 15.5 kgf.m, .{) lbf.ftl..- SILICONE.4@i cREAsECOMPENSATORARM BUSHING
FLANGE BOLI10 r 1.25 mm6,4 N.m (6.5 kgl.m, 47 lbf.Itl
FLANGE BOLT12 x 1.25 mm6a N.m 16.5 kgl.m, a7 lbf.ftl
, ror"orr /
l0 x 1.25 mm39 N.m 14.0 kgf.m, 29 lbt.ftl
FLANGE BOLT8 x 1.25 mm30 N.m 13.1 kgt m, 22 lbf.ftl
..- SILICONE.@ll GREASE
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgt m, 40 lbtftl
LOWER ARM
LOWER ARM EUSHING
a
--- SILICONE@l GREASE
-- slLlcoNE&l GREASE
18-35