Power Distribution
- From Fuses to Relays and Components (cont'd)
r'l'l
FUSE 48 \HEAruCHT \{la \
II-------Jc216c217
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-'..
'3
ir
:l
:!, I tFUSE20, : (BUNNTNG, I I u_qHrc)
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. - All except USA RS - r
SECURITYSYSTEMCONNECTOR(oPTroN)
' BLU
,SECURITY SECURITY :.SYSTEM SYSTEM: CONNECTOR CONNECTOR ,
, (oPTroN) (oPTtoN) :I PHA|A 124 PHA|A 48 ,
UNDER-DASHFUSE/RELAYBOX
il
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i [--., COMBI.. NATION
: LIGHT; swrTcF, Page 101
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STEERINGLOCKPage 138('98- 99) or138,1 f00)
--'- Nr --
c452 wHr/BLU
'00 Model
: 16 r--
WHT/BLU
I(RS 7)
WHT/ALU
I Y€L
' 2 lt c415
i i--t't I
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i olwrme, RUNNING, LIGHTSI CONTROL
: uNrT, Page 1'10-9
:. - . Canada
'98-' 99
N,4odels
BLU
4 A C566
lt
ll
STEREO
Page
4 A C56(
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STEREORADIO/CASSETTEPLAYERPaqe 150
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ittaru f wnlalu I wrrier-u I
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tttttlL--J t--J t--JCLOCK POWERTRAIN ENGINEPage 154 or ENGINE CONTROLCONTROL MODULEMOOULE (ECM)(PCM or ECM) Paqe 23Pages 24 pr6ro ,,and 39-4PHO|O 14A
1 A C568
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MAINTENANCEREMINDERUNITPage 83
10-8
Clock
I
I
8(RS 7)
WHT/BLU
UNDER-HOODruse lz I FUSE/RELAY
lragr-lle I Pg^I^ ^
{f*'o, a PHafo 21
c2'17
aaaQ
c452
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Y
See PowarDistribution,page 10-5.
r--I------1 UNDER-DASHI f FUSE2S I FUSE,RELAY
a J y5t* a"';L,,
| | See Power l
r f+ ?:"i:q*t:"' IL--9,-.-=:-:J10 Y C551
8
WHT/BLU
WHT/BLU
See PowerDistribution,page 10-8.
WHT/BLU
See PowerDistribution,page 10-8.
See Dash andConsole Lights
T
I
"ao,"a* f
--J"*'
CLOCKBattery(memoryJlgnitionDimminginput
Ground
1 Y C561
',54
Connector ldentification and Wire Harness Routing (conrd)
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Dashboard Wire Harness
c430
c430
c430
c452
c452
UCUC
lJcc I
uccc
trCSO
c557
c558
uccv
c560
c561
c562
UCOJ
uco4
UJb5
ucoo
ucoo
UCOY
2-GRY
8-GRY
1O.GRY
14-GRY
16.GRY
14.BLU
2O.GRN
5-BLU
2O-WHT
5-YEL
1O.BLU
13-BLU
16-8LU
4.WHT
3-GRY
1O-GRY
6-GRY
2-GRY
16.GBY
5-GRN
4-WHT
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Under left side of dash
Under left side of dash
Behind gauges
Behind gauges
Behind gauges
Behind gauges
Behind middle ot dash
Left side ol dash
Behind middle of dash
Behind middle of dash
Right side of dash
Under middle of dash
Behind dashboard lower cover
Under middle of dash
Main wire harness
Main wire harness
Maih wire harness
Main wire harness
Main wire harness
Rear wire harness
Under-dash fuse/relay box
Cruise control main switch
Junction connector
Gauge assembly
Gauge assembly
Gauge assembly
Gauge assembly
Clock
Dash lights brightness controller
Hazard warning switch
Rear window defogger switch
Glove box light
Stereo radio/cassette player
Maintenance reminder unit
Cigarette lighter
M/T
Arl
/'oR-'oo
models)
A/T (00
model)
RS
All except
RS
Aft
G551Under middle of dashBody ground, via dashboard wire
namess
Circuit ldentification for In-Line and Fuse Box Connectors
Use this chart to help diagnose multiple symptoms in separate circuits which could be caused
by a single problem in a connector shared by those circuits (see example on page 7).
Connector
(6 or more cavities)
Number of
Cavities-Color
Wire
Harnesses
Engine/
Main
Engine/
Engine
Compartment
I Automatic transmission controls, lgnition system,
i Programmed fuel injection system (PGM-F|)
Automatic transmission controls, Charging system,
lgnition system, Programmed fuel injection system(PGM-FI)
Automatic transmission controls, Back-up lights,
Charging system, Cruise control, Fans, Gauges,
lgnition system, Maintenance reminder system,
Engine oil pressure indicator light, Programmed fuel
injection system (PGM-Fl), Vehicle speed sensor
ffss)
| {c/Main! A,/C compressor controls, Fans
Under-hood
fuse/relay
box/Main
Automatic transmission controls, Blower controls,
Cargo area light, Ceiling light, Clock, Console
lights, Dash lights, lmmobilizer system ('00 model),
Integrated control unit, License plate lights,
Maintenance reminder light, Parking lights, Power
antenna, Power door locks, Power windows,
Programmed fuel iniection system (PGM-Fl), Rear
window defogger, Stereo sound system, Taillights,
Trunk lioht
11-GRY
18-BBN
(4il
except BS)
12-BBN (RS)
Under-hood
fuse/relay
box/Main
Engine
CompartmenV
Main
Engine
CompartmenU
Main
lr,/C compressor controls, Automatic transmission
controls, Blower controls, Brake lights, Ceiling light,
Clock, Fans, Hazard warning lights, Horn, Interlock
system, Maintenance reminder light, Moonroof ,PGM-FI, Power door locks, Power windows, Rear
window defogger, Stereo sound system, Taillights
Anti-lock brake system (ABS), Automatic
transmission controls, Back-up lights, Brake system
indicator light, Charging system, Cruise control,
Daytime running lights (DRL), Fans, Gauges,
lgnition system, Maintenance reminder light,
Engine oil pressure indicator light, Programmed
tuel injection system (PGM-F|), Starting system,
Vehicle speed sensor (VSS)
Anti-lock brake system (ABS), Cruise Conkol,
Daytime running lights (DRL), Hazard warning
lights, Headlights, Front parking lights,
Programmed fuel injection system, (PGM-Fl),
Rear wiper/washer, Turn signal lights,
Wiper/washer
204
Circuit ldentification for In-Line and Fuse Box Gonnectors
Connector
(6 or more cavities)
Number of
Cavities-Color
18.GRN
Wire
Harnesses
Under-dash
fuse/relay
borMain
Circuits
Back-up lights, Blower controls, Cargo area light,
Ceiling light, Console lights, Cruise control, Dash
lights, Daytime running lights (DRL), lgnition
system, Integrated control unit, Interlock system,
Moonroof, Power antenna, Programmed fuel
injection system (PGM-Fl), Trunk light
7-GRNUnder-dash
fuse/relay
box/Main
Console lights, Dash lights, Headlights, License
plate lights, Parking lights, Taillights
c4426-GRN
16-GRY
(Ail)
except RS)
14-GRY (RS)
16-GRN
Under-dash
tuse/relay
box/Main
Dashboard/
Main
Under-dash
fuse/relay
box/Rear
Under-dash
fuse/relay
box/Rear
Front wiper/washer, Hazard warning lights, Rear
wiper/washer, Turn signal lights
Anti-lock brake system (ABS), Clock, Cruise
control, Console lights, Dash lights, Gauges,
Hazard warning lights, lgnition system,
Maintenance reminder light, Engine oil pressure
indicator light, Programmed fuel injection system
(PGM-Fl), Rear window defogger, Stereo sound
system, Supplemental restraint system (SRS),
Vehicle speed sensor (VSS)
Power mirrors, Power windows
Brake system indicator light, Cargo area light,
Daytime running lights (DRL), Hatch opener,
Hazard warning lights, License plate lights, Parking
lights, Power antenna, Power door locks, Rear
wiper/washer, Taillights, Trunk light, Turn signal
liohts
Dashboard/
Rear
Brake system indicator light, Door open indicator,
Gauges, Hatch open indicator, Low fuel indicator
light, Power antenna, Seat bell reminder, Stereo
sound system, Trunk open indicator
25-GRYDriver's door/
Rear
Left rear
door/Rear
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
I Power door locks, Power windows
lJczat6-NATRight rear
door/Rear
I Power door locks, Power windowsI
a
204-2
Connector
(6 or more cavities)
Number of
Cavities-Color
Wire
Harnesses
Under-dash
fuse/relay
box/Rear
A/T gear position indicator, Charging system,
Cigarette lighter, Clock, Console lights, Cruise
control, Dash lights, Gauges, Hazard warning
lights, Indicators, Maintenance reminder light,
Power antenna, Bear window delogger, Stereo
sound system, Turn signal lights
ucco2O-WHTDashboard/
Dashboard
Cigarette lighter, Clock, Console lights, Dash lights,
Gauges, Indicators, Maintenance reminder light,
Rear window defoggerrtl
c67714-GRYHeater sub-
harness A,/
Heater sub-
harness B
fuC compressor controls, Air delivery, Blower
controls, Dash lights, Fans
)
)J
204-3
MFASIIREMENTSTANDARD (NEW}
Wire Dia.o.D.Free LengthNo. of Goils
SpringsRegulator valve spring ARegulator valve spring BStator reaction sPringModulator valve springTorque converter check valve springCooler relief valve springRelief valve spring2nd orifice control valve spring1-2 shift valve spring2-3 shift valve spring3-4 shift valve spring1st accumulator spring4th accumulator spring B4th accumulator spring A2nd accumulator spring A3rd accumulator spring A2nd accumulator spring B3rd accumulator spring B3rd sub accumulator spring2nd accumulator spring CLock-up shift valve springLock-up timing valve springLock-up control valve spring3-4 orifice control valve springServo control valve springCPB valve spring4th exhaust valve spring
1.8 (0.071)
1.8 (0.071)
4.5 rc.177].1.4 (0.05s)
1.2 10.047l.1.0 (0.039)
1.1 (0.043)
0.7 (0.0281
0.9 (0.035)
0.9 (0.035)
0.9 (0.035)
2.1 (0.083)
2.3 (0.091)
2.6 (0.102)
2.4 (0.094)
2.8 (0.110)
1.6 (0.063)
2.1 (0.083)
2.7 (0.106)
2.2 l0.o87l0.9 (0.035)
0.9 (0.035)
0.7 (0.028)
0.6 (0.024)
1.0 (0.039)
0.9 (0.0351
0.9 (0.035)
14.7 (0.5791
9.6 (0.378)
35.4 (1 .394)9.4 (0.370)
8.4 (0.331)
8.4 (0.331)
8.6 (0.339)
6.6 (0.260)
7.6 (0.299)
7.6 (0.299)
7.6 (0.299)
16.0 (0.630)
10.2 rc.402117.0 (0.669)
29.0 11.142117.5 (0.689)
9.0 (0.354)
31.0 (1 .220)17.0 (0.669)
14.5 (0.571)
7.6 (0.299)
8.1 (0.319)
6.6 (0.260)
6.6 (0.260)
8.1 (0.319)
8.1 (0.319)
6.1 (0.240)
87.8 (3.457)
44.0 (1.732\
30.3 (1.193)
35.0 (1.378)
32.4 (1.2761.
33.8 (1.331)
37.1 (1.461)
34.8 (1.370)
41.3 (1.626)
57.0 12.244157.0 12.244].89.1 (3.508)
s1.6 (2.0311
88.4 (3.480)
39.0 (1 .53s)94.3 (3.713)
20.7 (0.815)
38.2 (1.504)
39.0 (1.535)
68.0 (2.677)
73.7 (2.9021
81.4 (3.205)
38.0 (1.496)
37.9 (1.492)
52.1 (2.0511
47.2 (1 .858)36.4 (1.433)
16.51 1.01.910.912.78.213.422.01A ?
26.826.8't6.2
13.814.2z.J15.9o. l2.66.313.932.O47.814.1?1 A
20.8ttJ.JI v.5
Standards and Service Limits
Automatic Transmission (cont'd) - Section 14
Differential (Manual Transmission) - Section 15
Differential (Automatic Transmission) - Section 15
ilt5stlrrr, - 4,
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Differentialca rnerPinion shaft contact area l.D. 81881 engineB18C1, 818C5 engines
Carrier-to-pinionclearance Bl88lengine818C1, 818C5 enginesDriveshafVintermediate shaft contact area l.D.81881 engine818C1. 818C5 engines
Carrier-to-driveshaft clearance 81881 engine818C1, 818C5 engines
Carrier-to-intermediate shaft clea rance81881 engine818C1, 818C5 engines
18.000 - 18.016 (0.7087 - 0.7093)18.000 - 18.018 (0.7087 - 0.7094)0.013 - 0.045 (0.0005 - 0.0018)0.013 - 0.047 (0.0005 - 0.0019)
28.000 - 28.021 11.1024 - 1.1032].28.005 - 28.025 l1 .' t026 - 1 .1 033)
0.020 - 0.062 (0.0008 - 0.0024)0.025 - 0.066 (0.0010 - 0.00261
0.050 - 0.087 (0.0020 - 0.0034)0.055 - 0.091 (0.0022 - 0.0036)
- toooot0.1 (0.004)
Differentialpinion gearBacklasht.D.Pinion gear-to-pinion shaft clearance
0.05 - 0.15 (0.002 - 0.006)18.042 - 18.066 (0.7103 - 0.71 1 3)0.055 - 0.095 (0.0022 - 0.0037)
Adjust
0.15 (0.006)
Set ring-to-bearing)uter race clearance0 - 0.10 (0 - 0.004)Adjust
nsmlssaonl - Sectton
MEASUREMENTSERVICE LIMITSTANDARD (NEW}
Differentialca rrierPinion shaft contact area l.D.Carrier-to-pinion clearanceDriveshaft/i ntermediate shaft contact are l.D.
Carrier-to-driveshaft clearanceCarrier-to-intermediate shaft clearance
18.010 - 18.028 (0.7091 - 0.7098)0.023 - 0.057 (0.0009 - 0.0022)26.025 - 26.045 11.0246 - 1.02541
0.045 - 0.086 (0.0018 - 0.0034)0.075 - 0.1 11 (0.0030 - 0.0044)
0.1 (0.004)
0.12 (0.005)
0.15 (0.006)
Differentialpinion gearBacklasht.D.Pinion gear-to-pinion shaft clearance
0.05 - 0.15 (0.002 - 0.006)18.042 - 18.066 (0.7 103 - 0.71 1 3)0.055 - 0.095 (0.0022 - 0.0037)0.15 (0.006)
Set ring-to-bearing outer race clearance0 - 0.15 (0 - 0.006)Adiust
uL-
3-12
(-
{b
Design Specifications
x1: At 6,000 engine rpm*2: At 7,600 engine rpm
0
(cont'd)
{
ITEMMETRICENGLISHNOTES
DIMENSIONSOverall Length 3-door4-doorOverall WidthOverall Height 3-door4-doorWheelbase 3-door4-doorTrack F/R
Ground Clearance
Seating Capacity
4,380 mm4,525 mm1,710 mm1,335 mm ]1,370 mm ]2,57O mm2,62O mm 11 ,415/1,470 mm I1,480/1,470 mm I1s0 mm I140 mm IFour (3-door),
172.4 in178.1 in67.3 in52.6 in53.9 in101.2 in103.1 in58.1/57.9 in58.3/57.9 in5.9 in5.5 tnFive (4-door)
Except Type RType RExcept Type RType R
weisht (usA)Gross Vehicle Weight Rating (GVWR)3.680 rbs
Weight (CANADA)Gross Vehicle Weight Rating (GVWR)1,670 kg
ENGINEType
Cylinder ArrangementBore and Stroke
Displacement
Compression Ratio
Valve Train
Lubrication SystemOil Pump Displacement
Water Pump Displacemenl
Fuel Required
8188l engine
818C1, Bl8C5 engines
81881 engine818C1, 818C5 engines81881 engine818C1, B18C5 engines81881 engine818C1 engine818C5 engineB1881 engine818C1, B18C5 engines
81881 engine818C1, B18CS enginesB1881 engine818C1, 818C5 enginesB1881 engine
818C1,818C5 engines
Water-cooled. 4-stroke DOHCgasoline engineWater-cooled, 4-stroke DOHCVTEC gasoline engineInline 4-cylinder, transverse81.0 x 89.0 mm | 3.19 x 3.50 in81.0 x 87.2 mm | 3.19 x 3.43 in1,834 cm3 (m/ ) | 112 cu-in1,797 cm3 (m/ ) | 110 cu-in9.210.010.6Belt driven, DOHC 4 valves per cylinderBelt driven, DOHC VTEC4 valves per cylinderForced and wet sump, trochoid pump50 f (53 US qt, 44 lmp qt)/minute*'71 ( (75 US qt,62 lmp qt)/minute*' :
140 I 1148 US qt. 123 lmp qtl/minute*1140 t (148 US qt, 123 lmp qt)/minute*2UNLEADED gasoline with 86 PumpOctane Number or higherPremium UNLEADED gasoline with91 Pump Octane Number or higher
STARTERTypeNormal OutputNominal VoltageHour RatingDirection of RotationWeight MffAIT
Gear reductionMfi:1.2 kW, A,/T: 1.4 kW12V ,
30 secondsClockwise as viewed from gear end3.5 ks | 7.7 lbs3.7 kg | 8.2 lbs
CLUTCHClutch Type
Clutch Facing Area
M/TAfiM/T 81881, 818C1 engines818C5 engine
Single plate dry, diaphragm springTorque converter203 cm2 , 31 sq-in176 cm2 | 27 sq-in
TRANSMISSIONTransmission Type
Primary Reduction
M/TAITSynchronized S-speed forward, 1 reverseElectronical ly control led4-speed automatic, 1 reverseDirect 1 : 1
3-15