Maintenance Schedule (Severe Conditions)
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4-6
Manual Transmission
Special Tools ............. 13-2
Maintenance
Transmission Oil .............................. 13-3
Back-up Light Switch
Replacement ......... 13-3
Transmission Assembly
Removal ................. 13-4
lllustrated Index ................................... 13-8
Transmission Housing
Removal ................. 13-10
Peverse Change Holder, Reverse ldler Gear
jGlearance Inspection ....................... 13-1 1
Removal ................. 13-12
Change Holder Assembly
Clearance Inspection .....,.,....,,.....,,.. 13-13
Removal ................. 13-15
Disassembly/Reassembly ............... 13-16
Mainshaft, Countershaft, Shift Fork
Removal ................. 13-17
Shift Rod
Removal ................. 13-18
Shift Fork Assembly
Index ................ ...... 13-19
Clearance lnspection ...................,.,. 13-20
Mainshaft Assembly
fndex ................ ......13-21
Clearance f nspection ..,,,.................. 13-22
Disassembly .......... 13-25
Inspection .............. 13-26
Reassembly ........... 13-21
Countershaft Assembly
Index ................ ...... 13-28
Clearance Inspection ....................... 13-29
Disassembly .......... 13-30
Inspestion .............. 13-31
Reassembly ........... 13-32
Synchro Sleeve, Synchro Hub
Inspection .............. 13-34
Installation ............. 13-34
Synchro Ring, Gear
Inspection .............. 13-35
Clutch Housing Bearing
Replacement ......... 13-36
Mainshaft Thrust Clearance
Adiustment ............ 13-38
Transmission
Reassembly ........... 13-41
Transmission Assembly
Installation ............. 13-46
Gearshift Mechanism
Overhaul ................ 13-51
J
Electrical
Speciaf Toofs ..........................23-2
Troubleshooting
Tips 8nd Precautions .......................,..,.,.,.,.,......,..., 23-3
Five-step Troubleshooting ............,......,.,.,...,..,....., 23-5
Schsmatic Svmbols ...............23-6
Wire Color Code3 .. ................. 23-6
Relay and Control Unit Locations
Engine Compartment ......,.,.................,.,.,.,.,.,,,, 23-7
Dashboard and Door .........,...........,.....,.,....,.,.... 23-8
Dashboard and Floor ......................................... 23-10
Ouarter Pan€f .,,.,...,.,..,...,,,23-12
Connector ldontification and WireHarness Routing ......,.,......23-'13
Index to Circuits and Systems
Airbag
* Integrated Control Unit .....,.,.,.....23-152* Interlock Sytem .,...,.,...........,. 23.146
Lights, Exterior
Eack-up LighB ..................23.187
Brake Ligh$ ......................23-190*Daytime Running Lights (Canada) ................... 23"164
Front Parking Lights .......................................... 23-173
Front Side Marker Lights .................................. 23-173
Front Turn Signal Lights ..................-.......,...,.,. 23-173* Hazard Warning Lights ....................,........,....... 23-192
Headlights.....23-169
23-253 powerDistribution..................... 23-5/r
Air Conditioning.....,....... Soction 21
Alternator ..........,................... 23.99
iCigarette Lighter .........23-212
*Cruise Control
Distributor
'.'.,.'.'.,.'...,,,,.,''.'.,.',.'''.' 23.277
.............................. 23.88
................... 23-90lgnition Timing ......
Indicator Lights
Key-in Reminder System
Maintenance Reminder System*Seat Belt R€mindor System .,...........................* Side Marker/Turn Signal/HazardFlashcr Svstem .................23-192
Spark Plugs ............................23-98
Starting System .....................23-74* Stereo Sound System ...,......,..........,...,......,.,.,.,..,., 23-196
Supplemental Restraint System (SRS) ................ 23-277
Vshicle Speed Sensor (VSS) ................................. 23.130r Wiper/Washer System .........................................., 23-265
*Read SRS precautions on Psge 23-283 before working
in those areas,
23-154
23.136
23"133