Page 1075 of 1681

Connector ldentification and Wire Harness Routing
Engine Wire Harness (B18Cl enginel
Connectol ol
Terminal
Number of
CavitiesLocationConnects toNotes
c 101
c102
c103
c104
c105
c106
c101
c108
cr09
c110
c'r 11
cl12
c1't3
c114
c115
c116
cl17
c118
c119
c119
c120
cI2'l
cl24
c126
c127
cl31
c132
c133
c134
10
14
3
1
2
1
2
10
2
'I
3
2
2
2
I
1
2
2
?
3
2
14
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side ol engine compartment
Right side of engine compartment
Righr side oI engine
Right side of engine
Transmission
Middle of engine
Middle of engine
Right side of engine
Right side of engine compartment
Middle rear of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
i/iddle of engine
Left side ot engine
Lelt side ot engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine companment
Left side of engine compartment
Lelt side of engine compartment
Right side of engine
Right side of engine
Middle of engine
Middle of engine
lvlain wire harness (C221 )
Main wire harness {C222)
Main wire harness (C223)
Main wire harness (C220)
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperature (ECT)
gauge sending unit
Back-up light switch
Distributor
Crankshalt speed fluctuation (CKFI
sensor
Engine coolant temperature {ECT)
switch
Vehicle speed sensor (VSS)
Primary HO2S
MAP sensor
Throttle position {TP) sensor
ldle air control (lAC) valve
EVAP purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
Intake air temperature llAT) sensor
No. 1 fuel injector
No. 2 fuel injector
No. 3 tuel injector
No. 4 tuel injector
Junctron connector
Engine compartment wire harness(c304)
Engine companment wire harness(c30s)
VTEC solenoid valve
VTEC oil pressure switch
Knock sensor (KS)
Intake air bypass {lAB) control sole-
noid valve
USA
Canada
T101
r 102
Left side ot engine
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G 101Right side of engineEngine ground, via engine wire
naaness
23-18
Page 1083 of 1681

Connector ldentification and Wire Harness Routing
Main Wire Hsfness {Left branch}
Connector ol
TerminalNumber ol
CavitiesLocationConneqts toNot6s
c406
c41 1
c4't2
c413
c414
c415
c416
c417
c4l8
c419
c420
c421
c422
c423
c424
c424
c425
c426
c427
c428
c429
c430
c431
c43'rc432
c433
c434
c435
c436
c431
c438
c439c440
c441
c442
c443
c444
c445
c446
c447
c44ac449
c450
c451
c452
c452
c453
c454c455
16
2
2
14
4
8
14
20
22
26
Center floor
Center floorCenter flodrCenter floorUnder left side of dashBehind Ieft kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverUnder leit side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashBehind under-dash fuse/relay boxUnder left side of dashBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverCenter floorUnder middle of dashUnder left side of dash
Data Iink connector (DLC)
A,/T gear position console lightShift lock solenoidAy'T gear position switchInterlock control unitDaytime running lights controlOaytime running lights controlCruise control unitJunction connectorTransmission control module(rcM)
Transmission control module
{TCM)Rear wire harness (C501)
Rear wire harness (C502)
Engine compartment wire harness(c301)
Engine companment wire harness I *1
(c3021 IEngine compartment wire harness(c302) lRoof wire harness {C663} |Security system {Option) | CanaAaSRS main harness (C802) |Clutch interlock switch I VnClutch switch (With cruise control) M/TDashboard wire harness (C552) AlTBrake switch lwithout cruise Icontrol) |Brake switch (With cruise control)lgnition switch ISecurity system {Option) CanadaCombination light switch /Combination light switch ICombination light switchCombination light switchUnder-dash fuse/relay box (C913)
Under-dash fuse/relay box (C916)
Underdash fuse/relay box (C917)
Under-dash fuse/relay box (C923)
Under-dash fuse/relay box (C924) |Under-dash fuse/relay box {C918) I OptionalSecurity system (Option) CanadaSecurity system (Optionl CanadaPGM-Fl main relayStarter cut relay ] M,.fRear window defogger relay IIntegrated control unitSecurity system (Option) CanadaHorn relay
Dashboard wire harness (C553)
Dashboard wire harness {C553) | -2
Parking pin switch I A,"ISecondary HO2S
Cable reel
Afi
I Atr
lf[
unit ] Canadaunit I Canada
16
14
20
't2
ti
I'
li
ll
li
+4
3
G401 Behind teft kick panelBody ground, via main wire harness*1: RS+2: Except RS
23-26
Page 1127 of 1681
. Horn relay
a Hatch release relay
. Starter out relay
Power Relays
. ABS pump motor relay
. ABS fail-safe relay
Page 1131 of 1681
Starting System
Component LocationIndex
STARTER CUT RELAY (M/T)
Test, page 23-70
A/T GEAR POSITION SWITCHTest, page 23-144CLUTCH INTERLOCK SWITCH IM/T}Test, page 23-79Switch ,Adiustment, section 12
Replacement,
BATTERYTest, page 23 76
STARTERlest, page 23-77Solenoid Test, page 23 79Replacement, page 23'80Overha!1, page 23'81Reassembly, page 23'86
23-74
Page 1134 of 1681

Ch6ck Starter Engag€mont;
1. Remove the No. 44 (15 A) fuse from the under-hood
fuse/relay box,
Press the clutch pedal all the way in (M/T), and turn
the ignition switch to "St8rt". The staner should
crank the engine,
NOTE: On cars equipped with manual transmission,
the engine will not crank unless the clutch pedal is
fully depressed.
lf the starter does not crank the engine, go to step 3.
Check the battery, battery positive cable, ground,
and the wire connections for looseness and cor-
rosion.
Test again. lf the stsner stilldoes not crank the en-
gine, go to step 4.
Bypass the ignition switch circuit as follows {make
sure the transmission is in neutral)
Unplug the connector (BLKMHT wire and solenoid
terminal) trom the staner. Then connect a jumper
wire from the batterv positive (+ ) terminal to the
solenoid terminal. The starter should crank the
engine.
a It the stsrter still does not crank the engine,
replace it and diagnose its internal problems,
a lf the starter cranks the engine. go to step 5.
(cont'd)
4.
NOTE: The air temperature must be between 59 and
100oF {15 and 38'C) betore testing.
Recommended Procedure:
a Use a starter system tester.
a Connect and operate the equipment in accordance
with the manufacturer's instructions.
a Test and troubleshoot as described.
Alternate Procodure:
a Use the following equipment;- Ammeter, O-400 A- Voltmeter. O-20 V (accurate within O,1 volt)- Tachometer, O- 1 2OO rpm
a Hook up voltmeter and ammeter as shown.
NEGATIVE TERMINAL
NOTE: Atter this test, or any subsequent repalr,
reset the ECM to clear any codes (see section 1 1).
StartelTest
23-77
Page 1135 of 1681

Starting System
Starter Test (cont'dl
Check Cranking rpmr
Engine speed during cranking should be above 1OO rpm.
lJ speed is too low, check for:
a Loose batlery or starter terminals
a Excessively worn starter brushes
a Open circuit in commutator segments
a Dirty or damaged helical spline or drive gear
a Defective drive gear overrunning clutch
Check Starter Disengagement:
Press the clutch pedal all the way in (M/T), turn rhe igni
tion switch to "lll" and release to "11".
The starter drive gear should disengage from the flywheel
or torque converter ring gear when you release the key.
It the drive gear hangs up on the flywheel or torque con-
verter ring gear, check for:
a Solenoid plunger and switch mallunction
a Dirty drive gear assembly or damaged overrunning
clutch
5. Check for an open in the BLK/WHT wire circuit be
tween the starter and ignition switch, and con-
necrors,
6. Check the ignition switch (see page 23-71).
7. On cars with automatic transmission, check the A/Tgear position switch (neutral position switch) and
connector. On cars with manualtransmission, check
the starter cut relay, clutch interlock switch, and
connectors.
NOTE: Check the No. 42 (40 A) fuse in the under,hoodfuse/relay box for the starter cut relay.
Check Jor Wear and Damage:
The starter should crank the engine smoothly and stead,ily. lf the starter engages, but cranks the engine errati
cally, remove it. Inspect the starter, drive gear, andllywheel or torque converter ring gear lor damage.
a Check the drive gear overrunning clutch for binding
or slipping when the armature is rotated with the drivegear held. Replace the gears i{ damaged.
Check CJanking Voltage and Current Draw:
Cranking voltage should be no less than 8.O volts.
Current draw should be no more than * amperes.* 1.2 kW: 27O A
1 .4 kW: 360 A
It cranking voltage is too low, or current draw too high,check for:
a Dead or low charged batterya Open circuit in starter armature commutator segmentsa Starter armalure dragging
a Shorted armature windinga Excessive drag in engine
Page 1136 of 1681
1.Remove the dashboard lower cover and knee bolster(see page 23-71],, then disconnect the 2P connector
from the switch.
Check for continuity between the terminals accord-
ing to the table.
2.
3.ll necessary, replace the switch or adiustthe switch
position (see section 12).
Terminal
cr,t"hP;i
-_\B
RELEASED
PUSHEDoo
Clutch lnterlock Switch TestStarter Solenoid Test
1. Check for continuity between the terminals accord-
ing to the table.
HOLD_ IN COIL
23-79
I
/
-
I
-a
Coil
Teminalt\4sHousing
HOLD INO-o
PULL-INo-o
PULL_ IN COIL
Page 1137 of 1681
Starting System
Starter Replacement
NOTE: The original radio has a coded theft protection
citcuit. Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 47 {7.5 A) fuse from the under-hood
fuse/rslav box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed. enter the cus-
tomer's 5-digit code to restore radio operation.
Disconnect the negative cable trom the battery.
Remove the intake air duct.
AIR CLEANERHOUSING
R€move the engine wire harness and starter cables
from their brackets.
1.
3.
INTAKE AIR DUCT
ENGINE WIRE HARNESS
CABLES
23-80
5.
Disconnect the starter cable from the B terminal on
rhe solenoid, then disconnect the BLK/WHT wire
from the S terminal.
Remove the two bolts holding the starter, then re-
move the starter.
UPPER MOUNTING BOLT44 N.m (4.5 kgf.m, 33 lbt.fr)
STARTER CABLE
TERMINAL
BLK/WHT WIRE
6. Install in the reverse order of removal.