Description
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14-3
The automatic transmission is a combination of a 3-element torque converter and triple-shalt electronically controlled
automatic transmission which provides 4 speeds forward and 1 speed reverse. The entire unit is positioned in line with
the engrne.
Torque Converter, Gears, and Clutches
The torque converter consists of a pump, turbine, and stator, assembled in sigle unit. The torque converter is connected to
the engine crankshaft so they turn torether as a unit as the engine turns. Around the outside of the torque convener is a
ring gear which meshes with the starter pinion when the engine is being started. The entire torque converter assembly
serves as a flywheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts; the mainshaft. the countershaft, and the sub shaft. The mainshaft is in-line with
the engine crankshaft.
The mainshaft includes the 1st, and 2ndl4th clutches,and gear for 3rd, 2nd, 4th, reverse, and 1st. (3rd gear is integral with
the mainshaft, while reverse gear is integral with the 4th gear.)
The countershaft includes the 3rd clutch and gears for 3rd,2nd, 4th, reverse, 1st, and parking. Reverse and 4th gears can
be loched to the countershaft at its center,providing 4th gear or reverse, depending on which way the selector is moved.
The sub-shaft includes the 1st-hold clutch and gears fo 1st and 4th.
The gears on the mainshaft are in constant mesh with those on the countersahft and sub-shaft.When certain combinations
of gears in the transmission are engaged by clutches. power in transmitted from the mainshaft to the countershaft via the
sub-shaft to orovude oil, lo'1. E, E. and E.
Electronic Control
The electronic control svstem consists of the Transmission Control Module (TCM), sensors, and four solenoid valves.
Shilting and lock-up are electronically controlled for comfortable driving under all conditions.
The TCM is located below the dashboard, behind the lelt side kick panel on the driver's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the serbvo body, and
the lock-up valve body, through the respective separator plates, They are bolted to the torque converter housing,
The main valve body contains the manual valve, the 1-2 shift valve, the 2-3 shitt valve, the Clutch Pressure Control
lCPC) valve, the 4th exhaust valve, the reliel valve, and the ATF pump gears.
The secondary valve body contains the 4-3 kick-down valve, the 3-2 kick-down valve, the 2-3 orifice control valve, the
3-4 shift valve, the orilice control valve, the modulator valve, and the servo control valve.
The regulator valve body contains the pressure regulator valve, the lock-up control valve, the torque converter check
valve, and the cooler check valve.
The servo body contains the servo valve, which is integrated with shift fork shaft, the throttle valve B, and the accumula-
tors.
The lock-up valve body contains the lock-up shift valve and the lock-up timing B valve, and is bolted to the regulator valve
ooqy.
Fluid from the regulator passes through the manual valve to the various control valves.
Shift Control Mechanism
Input to the TCM from various sensors located throughout the car determines which shift control solenoid valve should
be activated. Activating a shitt control solenoid valve changes modulator pressure, causing a shift valve to move. This
pressurizes a line to one ol the clutches, engaging that clutch and its corresponding gear.
Lock-uD Mechanism
In @ position, in 2nd, 3rd and 4th, and @ position in 3rd, pressurized fluid can be drained lrom the back oI the tor-
que converter through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this
takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with hydraulic control, the TCM
optimizes the timing of the lock-up mechanism.
The lock-up valves controlthe range of lock-up according to lock-up control solenoid valves A and B, and throttle valve B.
When lock-up control solenoid valves A and B activate, modulator pressure changes. Lock-up control solenoid valves
A and B are mounted on the torque converter housing, and are controlled by the TCM.
(cont'd)
Transmission
Removal
. Make sure lifts, iacks and salety stands are placed
properly, and hoist brackets are attached to lhe cor-
rect position on the engine (see section 11.
. Apply parking brake and block real wheels, so vehi-
cle will nol roll off stands and fall on you while work-
ing under it.
CAUTION: Use fender covers to avoid damaging paint-
ed surtaces.
1 . Disconnect the battery negative (- ) and positive { + )
cables from the battery.
2. Remove the intake air duct and air cleaner housing
assemoty.
AIR CLEANERHOUSING ASSEMBLY
Remove the starter motor cables and cable holder
from the starter motor.
MOTOR CABLECABLE HOLDER
STARTER MOTOR'/,/ \
STARTER MOTOR CABI-E
14-104
-
5.
Remove the transmission ground cable from the
transmission hanger.
Disconnect the lock-up control solenoid valve con-
nector and the shift control solenoid valve connec-
tor, then remove the harness clamp on the lock-up
control solenoid harness from the harness s1ay.
HARNESS CLAMP
TRANSMISSIOIGROUND CABLE
Disconnect the vehicle speed sensor (VSS), main-
shalt speed sensor and countershalt speed sensor
connecrors.
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6.
VEHICLE SPEED
VEHICLE SPEED
ll t2tor coNNEcroR
V
MAINSHAFT SPEEDSENSOR CONNECTOR
MAINSHAFTSPEED SENSORCOUNTERSHAFTSPEED SENSOR{
Transmission
lnstallation
Flush the ATF cooler as described on pages 14-172
thru 173.
lnstall the starter motor on the transmission hous-
ing, then install the two 14 mm dowel pins in the
torque convener housing. Install the torque conven-
er assembly securely with a new O-ring on the
mainshalt.45 N.m (4.5
33 lbJ.ft)STARTER
14 mm DOWEL PIN
mm DOWEL PIN
CONVERTERReplace.
3. Place the transmission on a transmission jack, and
raise it to the engine level.
4. Attach the transmission to the engine, then install
the transmission housing mounting bolts and two
rear engine mounting bolts with new washers.
TRANSMISSION HOUSINGMOUNNNG BOLTS12 x 1 ,25 mm64 N.m (6.5 kgf.m, 47 lbf.ftl
REAR ENGINEMOUNT BOLTS14 x 1.5 mm118 N.m 112.0 kgl.m86.8 rb{.tr)
WASHEFS
14-168
5. Install th€ transmission mount.
6. Instsll the transmission
12 x 1.26 mm64 N.m 16.5 kgt.m,47 lbf.ftl
74 t{'m {7.5 kgt'm,
54 rbl.ftl
housing mounting bolts.
MOUNNNG SOLTS12 r 1.25 mm6,t N.m 16.5 kgl.rn, 47 lbf"ftl
TRANSMISSON HOUSING
I20.Connect the vehicle speed sensor (VSS), mainshaft
speed sensor, and countershaft sDeed sensor con-
nectors.
VEHICLE SPEED SENSORCONNECTOB
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k/
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21. Connect the lock-up control solenoid valve connec-
tor and shift control solenoid valve conneclor, then
clamp the lock-up control solenoid harness with the
harness bracket.
22. Connect the transmission ground cable.
SPEED SENSOR
LOCK-UP CONTROLSOLENOID VALVECONNECTOR
23.Connect the starter cable to the starter motor, and
install the cable holder.
NOTE: When installing the starter motor cable,
make sure that the crimped side ol the ring terminal
is facing out (see section 23).
6 x 1.0 mm12 N.m {1 .2 kgf.m, 8.7 lbl.ft)
9 N.m(0.9 kgf.m, 7 lbt.ttl
STARTER CABLETERMINAL
STARTER CABLE
24.Install the air cleaner housing assembly and intake
arr oucl.
AIR CLEANER HOUSINGINTAKE AIRASSEMBLY
27.
Refill the transmission with ATF {see page 14-98).
Connect the battery positive (+ ) and negative { - }cables to the battery.
Start the engine. Set the parking brake, and shift the
transmission through all gears three times.
Check shilt cable adjustment as described on page
14-176.
Check the front wheel alignment (see section 18).
Let the engine reach operating temperature (the cool-ing fan comes onl with the transmission in S or @position, then turn it off and check the fluid level.
31. Road test as described on page 14-94 and 96.
25.
26.
24.
29.
30.
14-171
Relay and Control Unit Locations
Dashboard and Door
CRUISE CONTROL UNIT
PGM.FIMAIN RELAY
STARTER CUT RELAY IM/TI
I Wire colors: BLK/WHT, BLUi 8LK, II BLK/WHT and BLK/RED jMOONROOF RELAY
Wire colors:WHT,GBN/BLK,GRN and 8LK
I Wir. cotoF: WHT/GRN, BLU/RED, I
lWHT/GRN and BLU/GRN I
POWER WINDOW BELAY
23-8
INTEGRATED CONTROL UNIT
Connector ldentification and Wire Harness Routing
JHow to ldenti{v Connectors:
ldentification numbers have been assigned to all connectors. The number is preceded by the letter "C" for connectors,"G" for single ground terminals ot "f" lor single non-ground terminals.
/
Location
HarnossEngine CompartmentDashboardOthers (Floor, Door,
Trunk. Rooll
Starter cablesT1, T2, and @
Battery ground cableG1 and O
Engine ground cable A
G2
Engine ground cable BT4
G3
Under-hood ABS fuse/relav box cableT5 and @
Engine wire harnessC101 through C134
T101 and T102
G101
A,/C wire harnessC151 through C156
G151
Engine compartment wire harnessC301 through C320
G301
Main wire harnessC201 through C223
G20'l and G202
C40l through C454
G401
Rear wire harnessC501 through C536
G501 (Sedan), G502
and G503
Dashboard wire harnessC551 through C569
G551
Driver's door wire harnessC601 through C612
Front passenger's door wire harnessC626 through C634
Left rear door wire harness (Sedan)C65l through C654
Right rear door wire harness (SedanlC656 throughc659
Roof wire harnessC661 through C667
Heater sub-harness AC671 through C677
Heater sub-harness BC68l through C684
ABS sub-harnessC701 through C706
G701 and G702
Hatch wire harness (Hatchback)C751 through C758
Spoiler sub-harness {Hatchback)C761 through C763
Rear window defogger ground wire
(Hatchback)
c11 l
G77'l
SRS main harnessC801 through C808
G801
23-13
Connector ldentification and Wire Harness Routing
Starter Cables
Connectol ot
Terminal
Numbel of
CavitiesLocationConnects toNotes
Tl
r2
Right side of engine compartment
Right side oI engine compartment
Under-hood Iuse/relay box
Starter motor
oBatteryBattery positive terminal
Battely Ground Cable
Connector ol
Terminal
Numbel of
CavitiesLocationConnects toNotes
Right lront shock towerBody ground, via battery ground
caore
oBatteryBattery negative terminal
Engine Ground Cable A
Connector ol
Terminal
Number ol
CavitiesLocationConnects toNotes
T3Left side of engineValve cover
c2Left side oI engine compartmentBody ground. via engine ground
Engine Ground Cable B
Connector ol
Terminal
Numbel of
CavitiesLocationConnects toNot€s
r4Right side of engine compartmentTransmission housing
Right side of front frameBody ground, via engine ground
wire B
A/C Wire Harness
Connector or
Terminal
Number of
CavitiesLocationConnects toNotos
c 151
cl54
c156
8
2,l
Righr side of engine compartment
Left side of engine companment
Left side of engine compartment
Left side of engine compartment
Main wire harness (C207)
A,/C pressure switch
Condenser fan motor
ly'C compressor clutch
Right side of front frame
Under-hood ABS Fuse/Relav Box Cable
Connector or
Telminal
Number of
CavitiesLocationConnects toNotes
T5Right side o'f engine compartmentUnderhood ABS fuse/relay box
@Right side oI engine compaftmentBattery positive terminal
23-14
Connector ldentification and Wire Harness Routing
Connectot or
Terminal
Numbel of
CavitiesLocationConnects toNotes
c'to 1
c102
c103
c'1 04
c105
c106
c 107
c108
c108
c109
c110
c112
c113
c'r 14
c115
c116
c117
c118
ct'l9
c119
c120
c121
c122
c124
c't 26
c127
c128
c129
c130
c111
4
10
14
6
I
1
2
2
10
2
3
2
J
4
3
3
2
2
I
3
2
2
2
2
2
I
2
14
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Right side of engine compartment
Right side oI engine compartment
Right side of engine
Right side of engine
Transmission
Transmission
Middle ot engine
Middle ot engine
Right side of engine
Right side of engine compartment
Middle rear of engine compartment
N4iddle of engine
N4iddle ol engine
Middle oI engine
Nliddle ot engine
Middle of engine
Lelt side of engine
Left side of engine
Middle of engine
Middle oI engine
Middle of engine
Middle of engine
Middle ot engine
Left side of engine compartment
Lelt side ot engine compartment
Left side of engine compartment
Transmission
Transmission
Transmission
Main wire harness (C221)
Main wire harness (C222)
Main wire harness 1C223)
lvlain wire harness (C220)
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperature (ECT)
gauge sending unit
Back-up light switch
Lock-up control solenoid valve A and B
Distributor
Crankshatt speed fluctuation (CKF)
sensor
Engine coolant temperature (ECT)
switch
Vehicle speed sensor (VSS)
Primary HO2S
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
EVAP purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
lntake air temperature (lAT) sensor
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fu€l injector
Junction connector
Engine compartment wire harness
(c304)
Engine compartment wire harness
(c30s)
Shift control solenoid valve A and B
Countershaft speed sensor
lvlainshaft speed sensor
M/T
NT
USA
Canada
Afi
Afi
T101
T102
Left side oI engine
Right side of engine compartment
Alternator
Under hood fuse/relay box
G'1 01Right side oI engineEngine ground. via engine wire
harness
Engine Wire Harness (B188l enginel
23-16