1997 SSANGYONG KORANDO ecm

CONTENTS CONTENTSCONTENTS CONTENTS
CONTENTS
1. 1.1. 1.
1.
ST STST ST
ST
AR ARAR AR
AR
TING & CHARGING SYSTEM TING & CHARGING SYSTEMTING & CHARGING SYSTEM TING & CHARGING SYSTEM
TING & CHARGING SYSTEM
........................................................................................... ...................................................................................................................................................................................... ...........................................................................................
...........................................................................................
5-6 5-6 5-6 5-6
5-6
1) DIESEL..................................................................................................................................................................... 5-6
2) GASOLINE.................................................................................................................................................................. 5-8
2. 2.2. 2.
2.
DIAGNOSIS CONNECTOR DIAGNOSIS CONNECTORDIAGNOSIS CONNECTOR DIAGNOSIS CONNECTOR
DIAGNOSIS CONNECTOR
........................................................................................................ ................................................................................................................................................................................................................ ........................................................................................................
........................................................................................................
5-10 5-10 5-10 5-10
5-10
1) DIESEL................................................................................................................................................................... 5-10
2) GASOLINE.............................................................................................................................................................. 5-12
(1) W/O EURO III .................................................................................................................................................................................... 5-12
(2) W/ EURO III ....................................................................................................................................................................................... 5-14
3. 3.3. 3.
3.
PRE-HEA PRE-HEAPRE-HEA PRE-HEA
PRE-HEA
TING SYSTEM TING SYSTEMTING SYSTEM TING SYSTEM
TING SYSTEM
............................................................................................................ ........................................................................................................................................................................................................................ ............................................................................................................
............................................................................................................
5-16 5-16 5-16 5-16
5-16
4. 4.4. 4.
4.
EGR (EXHA EGR (EXHAEGR (EXHA EGR (EXHA
EGR (EXHA
UST GAS RECIRCULA UST GAS RECIRCULAUST GAS RECIRCULA UST GAS RECIRCULA
UST GAS RECIRCULA
TION) SYSTEM TION) SYSTEMTION) SYSTEM TION) SYSTEM
TION) SYSTEM
............................................................... .............................................................................................................................. ...............................................................
...............................................................
5-18 5-18 5-18 5-18
5-18
1) MANUAL TRANSMISSION .................................................................................................................................... 5-18
2) AUTOMATIC TRANSMISSION.............................................................................................................................. 5-20
5. 5.5. 5.
5.
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSEECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
......................................................... .................................................................................................................. .........................................................
.........................................................
5-22 5-22 5-22 5-22
5-22
1) SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE MOTOR & SENSOR, IGNTION
COIL & SPARK PLUG ........................................................................................................................................... 5-22
SECTION 5 SECTION 5SECTION 5 SECTION 5
SECTION 5
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS

2) INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER ........................................................................ 5-24
(1) W/O EURO III .................................................................................................................................................................................... 5-24
(2) W/ EURO III ....................................................................................................................................................................................... 5-26
3) SENSOR (CAM SHAFT POSITION, MAP, O
2), CAM SHAFT ACTUATOR ...................................................... 5-28
(1) W/O EURO III .................................................................................................................................................................................... 5-28
(2) W/ EURO III ....................................................................................................................................................................................... 5-30
4) SENSOR (ENGINE TEMPERATURE, INTAKE AIR TEMP', KNOCK),
CANISTER PURGE VALVE, DIAGNOSIS........................................................................................................... 5-32
(1) W/O EURO III .................................................................................................................................................................................... 5-32
(2) W/ EURO III ....................................................................................................................................................................................... 5-34
5) VEHICLE SPEED SENSOR, SWITCH (CRUISE CONTROL, STOP LAMP, INHIBITOR, CLUTCH) ............. 5-36
6. 6. 6. 6.
6.
ECM (ELECTRONIC CONTROL MODULE) : E32 MSE ECM (ELECTRONIC CONTROL MODULE) : E32 MSEECM (ELECTRONIC CONTROL MODULE) : E32 MSE ECM (ELECTRONIC CONTROL MODULE) : E32 MSE
ECM (ELECTRONIC CONTROL MODULE) : E32 MSE
......................................................... .................................................................................................................. .........................................................
.........................................................
5-38 5-38 5-38 5-38
5-38
1) SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE MOTOR.......................................
& SENSOR, IGNTION COIL & SPARK PLUG .................................................................................................... 5-38
2) INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER ........................................................................ 5-40
(1) W/O EURO III .................................................................................................................................................................................... 5-40
(2) W/ EURO III ....................................................................................................................................................................................... 5-42
3) SENSOR (CAM SHAFT POSITION, AIR FLOW), INTAKE MANIFOLD RESONANCE ............................................
FLAP, CAM SHAFT ACTUATOR, FUEL GAUGE................................................................................................ 5-44
(1) W/O EURO III .................................................................................................................................................................................... 5-44
(2) W/ EURO III ....................................................................................................................................................................................... 5-46
4) SENSOR (ENGINE TEMPERATURE, KNOCK1, KNOCK2), CANISTER PURGE VALVE, DIAGNOSIS....... 5-48
5) VEHICLE SPEED SENSOR, SWITCH (CRUISE CONTROL, STOP LAMP, INHIBITOR, CLUTCH) ............. 5-50
6) O
2 SENSOR (1,2,3,4) ............................................................................................................................................. 5-52
7. 7. 7. 7.
7.
TCM (TRASMISSION CONTROL MODULE) - DIESEL TCM (TRASMISSION CONTROL MODULE) - DIESELTCM (TRASMISSION CONTROL MODULE) - DIESEL TCM (TRASMISSION CONTROL MODULE) - DIESEL
TCM (TRASMISSION CONTROL MODULE) - DIESEL
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-54 5-54 5-54 5-54
5-54
1) MODE SWITCH, INDICATOR, DIAGNOSIS........................................................................................................ 5-54
2) TRANSMISSION, INDICATOR, T/M LEVER, KICK DOWN SWITCH............................................................... 5-56
8. 8. 8. 8.
8.
TCM (TRASMISSION CONTROL MODULE) - GASOLINE TCM (TRASMISSION CONTROL MODULE) - GASOLINETCM (TRASMISSION CONTROL MODULE) - GASOLINE TCM (TRASMISSION CONTROL MODULE) - GASOLINE
TCM (TRASMISSION CONTROL MODULE) - GASOLINE
..................................................... .......................................................................................................... .....................................................
.....................................................
5-58 5-58 5-58 5-58
5-58
1) MODE SWITCH, INDICATOR, DIAGNOSIS........................................................................................................ 5-58
2) TRANSMISSION, INDICATOR, T/M LEVER, KICK DOWN SWITCH............................................................... 5-60

5-12 5-12 5-12 5-12
5-12
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
ECMTOD "A"
TCM "A"TOD "B"
TCM "B"
C204 (COLORLESS)DIAGNOSIS CONNECTOR
S203 (COLORLESS) S202 (BLACK)
2) 2)2) 2)
2)
GASOLINE GASOLINEGASOLINE GASOLINE
GASOLINE
(1) W/O EURO III (1) W/O EURO III(1) W/O EURO III (1) W/O EURO III
(1) W/O EURO III
CLUSTER "A"
Engine Room Fuse Box - W/H Main
W/H Main - W/H SDM
W/H Main
W/H Main
W/H Main C104 (8Pin, Colorless)
C204 (4Pin, Colorless)
S202 (20Pin, Black)
S203 (14Pin, Colorless)
G201
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box
Lower Rear Center Facia
Behind Cluster
Behind 4WD Switch
Upper Front Leftt Leg Room
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION

5-14 5-14 5-14 5-14
5-14
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
ECMTOD "A"
TCM "A"
TOD "B"
TCM "B"
C204 (COLORLESS)DLC
S203 (COLORLESS) S202 (BLACK)
(2) W/ EURO III (2) W/ EURO III(2) W/ EURO III (2) W/ EURO III
(2) W/ EURO III
CLUSTER "A"
Engine Room Fuse Box - W/H Main
W/H Main - W/H SDM
W/H Main
W/H Main
W/H Main C104 (8Pin, Colorless)
C204 (4Pin, Colorless)
S202 (20Pin, Black)
S203 (14Pin, Colorless)
G201
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box
Lower Rear Center Facia
Behind Cluster
Behind 4WD Switch
Upper Front Leftt Leg Room
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION

5-22 5-22 5-22 5-22
5-22
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONTHROTTILE
MOTOR &
SENSOR
ECM
123
456
2167
5348
OVPR CRANK SHAFT
POSITION
SENSORACCELERATION
PEDAL SENSOR
5. 5.5. 5.
5.
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSEECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE1) 1)1) 1)
1)
SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLESENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE
SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE
MOTOR & SENSOR, IGNITION COIL & SPARK PLUG MOTOR & SENSOR, IGNITION COIL & SPARK PLUGMOTOR & SENSOR, IGNITION COIL & SPARK PLUG MOTOR & SENSOR, IGNITION COIL & SPARK PLUG
MOTOR & SENSOR, IGNITION COIL & SPARK PLUG
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
C114 (GRAY) IGNITION COIL
C206 (BLACK)
C115 (BLACK)
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (2Pin, Black)
C206 (6Pin, Black)
J108
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Engine Control
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Upper Injecter #4 (4CYL) or #6 (6CYL)
Below Center Console

5-24 5-24 5-24 5-24
5-24
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS2) 2)2) 2)
2)
INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZERINJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER
INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER
(1) W/O EURO III (1) W/O EURO III(1) W/O EURO III (1) W/O EURO III
(1) W/O EURO III
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
IMMOBILIZER
ANTENNA
ECM
OVPR
INJECTOR
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
C114 (GRAY) FUEL PUMP
C206 (BLACK)
C115 (BLACK)
C303 (BLACK)
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (40Pin, Black)
C206 (6Pin, Black)
C303 (4Pin, Black)
J107
J205
G201
G205
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Main - W/H Fuel Pump
W/H Engine Control
W/H Main
W/H Main
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Upper Transfer Case
Next to Yellow Label
Behind Front Right Kick Panel
Upper Front Left Leg Room
Center "A" Piller Front Right
Below Center Console

5-26 5-26 5-26 5-26
5-26
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
(2) W/ EURO III (2) W/ EURO III(2) W/ EURO III (2) W/ EURO III
(2) W/ EURO III
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
IMMOBILIZER
ANTENNA
ECM
2167
5348
OVPR
INJECTOR
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
C114 (GRAY) FUEL PUMP
C206 (BLACK)
C115 (BLACK)
C303 (BLACK)
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (40Pin, Black)
C206 (6Pin, Black)
C303 (6Pin, Black)
J107
J205
G201
G205
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Main - W/H Fuel Pump
W/H Engine Control
W/H Main
W/H Main
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Upper Transfer Case
Next to Yellow Label
Behind Front Right Kick Panel
Upper Front Left Leg Room
Center "A" Piller Front Right
Below Center Console

5-28 5-28 5-28 5-28
5-28
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
3) 3)3) 3)
3)
SENSOR (CAM SHAFT POSITION, AIR FLOW, O SENSOR (CAM SHAFT POSITION, AIR FLOW, OSENSOR (CAM SHAFT POSITION, AIR FLOW, O SENSOR (CAM SHAFT POSITION, AIR FLOW, O
SENSOR (CAM SHAFT POSITION, AIR FLOW, O
2 22 2
2), CAM SHAFT ACTUATOR ), CAM SHAFT ACTUATOR), CAM SHAFT ACTUATOR ), CAM SHAFT ACTUATOR
), CAM SHAFT ACTUATOR
(1) W/O EURO III (1) W/O EURO III(1) W/O EURO III (1) W/O EURO III
(1) W/O EURO III
AIR FLOW
SENSOR
ECM
OVPRCAM SHAFT
POSITION
C114 (GRAY) CAM SHAFT
ACTUATOR
C206 (BLACK)
C115 (BLACK)
O2 SENSOR
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (40Pin, Black)
C206 (6Pin, Black)
J106
J204
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Engine Control
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Behind Hydrauilc Unit
Upper Blower Unit
Below Center Console