1997 SSANGYONG KORANDO run flat

FRONT BRAKES 4D-5
SSANGYONG MY2002





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DIAGNOSTIC INFORMATION AND PROCEDURES
KAA4D020
PAD INSPECTION
1. Raise and suitably support the vehicle.
2. Remove the front wheel. Refer to Section 2E, Tires
and Wheels.
3. Visually check the linings for minimum thickness
and wear.
4. Measure the thickness.
Important: The minimum discard thickness of the
lining is 2 mm (0.08 inch).
5. Install the pads in axle sets only.
6. Install the rear wheels. Refer to Section 2E, Tires
and Wheels.
7. Lower the vehicle.
FRONT DISC BRAKE ROTOR
INSPECTION
Thickness variation can be checked by measuring the
thickness of the rotor at four or more points around the
circumference of the rotor. All measurements must be
made at the same distance in from the edge of the
rotor.
A rotor that varied by more than 0.013 mm (0.0005
inch) can cause pedal pulsations and/or front end
vibration during brake applications. A rotor that does
not meet these specifications should be refinished to
specifications or replaced.
During manufacturing, the brake rotor and the toler-
ances of the braking surface regarding flatness, thick-
ness variation, and lateral runout are held very close.
The maintenance of close tolerances on the shape of
the braking surfaces is necessary to prevent brake
roughness.In addition to these tolerances, the surface finish must
be held to a specified range. The control of the braking
surface finish is necessary to avoid pulls and erratic
performance and to extend lining life.
Light scoring of the rotor surfaces not exceeding 0.4
mm (0.016 inch) in depth, which may result from normal
use, is not detrimental to brake operation.
Using a commercially available dial indicator, check
lateral runout as follows:
Notice: Permissible lateral runout is a maximum 0.07
mm (0.003 inch). If lateral runout exceeds the specifica-
tion, ensure that there is no dirt between the rotor and
the hub and that contact surfaces are smooth and free
from burrs.
1. Position the transaxle in NEUTRAL.
2. Remove the rotor. Refer to “Rotor” in this section.
3. Fasten the brake rotor to the wheel hub with two
wheel nuts. Refer to Section 2E, Tires and Wheels.
KAA4D030
4. Fasten a dial indicator to the brake caliper.
5. Set the gauge probe tip to approximately 10 mm
(0.394 inch) from the outer edge of the brake rotor,
perpendicular to the disc and under slight preload.
6. Remove the dial indicator and the wheel nuts that
connect the rotor to the hub.
Important: Since accurate control of the tolerances
is necessary for proper performance of the disc
brakes, refinishing of the rotor should be done only
with precision equipment.
7. Refinish the rotor, if required, with precision equip-
ment. Discard the rotor if it fails to meet the above
specifications after refinishing.
8. Install the rotor. Refer to “Rotor” in this section.

SSANGYONG MY2002
6E-4 POWER STEERING AND COLUMN
DIAGNOSTIC INFORMATION AND PROCEDURES
STEERING WHEEL FREEPLAY
INSPECTION
KAA6E020
Inspection Procedure
1. Start the engine and set the wheels in straight
ahead position.
2. Slightly move the steering wheel to the left and
right and measure steering wheel free play when
the front wheel is start to move.
Notice: If exceeds specification, the steering
column shaft connections and steering linkage
clearance. Replace or repair if necessary.
StandardMax. 30 mm
STEERING EFFORT INSPECTION
KAA6E030
Inspection Procedure
1. Place a vehicle on the paved flat ground with front
wheels in a straight ahead position.
2. Start the engine and run it at 1,000 rpm.
3. Using a scale, measure the steering effort in both
directions.
Notice : The difference in steering effort of left
and right should be within 0.6 kg.
StandardMax. 3.0 kg

SSANGYONG MY2002
7C-16 MANUAL & SEMIAUTO-HVAC
Charging Refrigerant
Charging for Gas
1. Connect the tap valve to the refrigerant tank.
2. Open the low pressure and adjust the low-side
reading below 4.2 kg/cm
2.
3. Place the refrigerant tank in the warm water
(40 °C) and keep the gas pressure in the refrigerant
tank higher than the gas pressure in the charging
valve.
4. Run the engine at high speed and operate A/C
system.
Notice: Place the refrigerant tank on the flat floor
to protect the liquid refrigerant from coming
through the suction inlet resulting in the
compressor’s damage.
5. Charge the specified amount to the charging valve
and close the low pressure valve.
Notice:
If the charging speed is low, it’s more efficient
to place the refrigerant tank in the warm water
(40 °C). But the temperature should keep below
(52 °C) at any situation.
Be careful not to contact the heating device or
material.
Charging for Liquid
Notice:
Do not operate when charging the system through
the high-side rpessure.
Do not open the low pressure valve when charging
the system by the liquid refrigerant.
1. Tighten both high pressure and low pressure
completely before evacuating the charging valve.
2. Connect the tap valve of the refrigerant tank.
3. Open the high pressure valve and turn the
refrigerant tank upside down.Single: 850 ± 50 g
Dual: 1200 ± 50 g
Specified amount
YAD7B210
YAD7B220
YAD7B230

SSANGYONG MY2002
8B-34 SUPPLEMENTAL RESTRAINTS SYSTEM
Circuit Description
When the ignition switch is turned to ON, the sensing
and diagnostic module (SDM) will perform tests to
diagnose critical malfunctions within SDM itself. Upon
passing these tests ignition and deployment loop
voltages are measured to ensure that they are within
their respective normal voltage ranges. The SDM then
proceeds with resistance measurement test. Driver low
terminal 14 is grounded through a current sink. The
current source is connected to driver high terminal 13
to allow a known amount of the current flow. By
monitoring the voltage difference between drive high
and driver low, the SDM calculates the combined
resistance of the driver inflator module, the clock
spring, the harness wiring, and connector terminal
contacts.
DTC 17 Will Set When
DTC 17 will set when the resistance of the driver airbag
deployment loop is above specified value (4.5 ± 0.5 Ω).
DIAGNOSTIC TROUBLE CODE (DTC) 17
DRIVER DEPLOYMENT LOOP RESISTANCE HIGH
The test is run once each ignition cycle during the
resistance measurement test when the ignition voltage
is above a specified value.
Action Taken
The SDM will turn on the airbag indicator (blink mode
1) and set DTC 17. And driver airbag deployment loop
shutdown.
DTC 17 Will Clear When
The ignition switch is turned OFF or the scan tool
CLEAR CODES command is received.
Diagnostic Aids
All intermittent condition is likely to be the caused by
a poor connection from the driver airbag to the clock
spring or SDM terminal 13 or 14. The test for this DTCis
run only while the airbag indicator is performing the
start-up test. When a scan tool CLEAR CODES
command is issued and the malfunction is still present,
the DTC will not reappear until next ignition cycle.
KAA8B100
DTC 17 - Driver Deployment Loop Resistance High
Caution: The sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 0.15 seconds after the ignition
is OFF and the fuse has been removed. If the airbags
or pretensioners are not disconnected, do not begin
service until one minute has passed after
disconnecting power to the SDM. Otherwise, injury
could result.Caution: During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power the supplemental restraints system
(SRS) when the SDM is not rigidly attached to the
vehicle. Also SDM mounting nuts must be carefully
tightened to ensure proper operation of the SRS.
The SDM could be activated if it is powered when it
is not rigidly attached to the vehicle, resulting in
unexpected deployment and possible injury.

SSANGYONG MY2002
8B-38 SUPPLEMENTAL RESTRAINTS SYSTEM
Circuit Description
When the ignition switch is turned to ON, the sensing
and diagnostic module (SDM) will perform tests to
diagnose critical malfunctions within SDM itself. Upon
passing these tests ignition and deployment loop
voltages are measured to ensure that they are within
their respective normal voltage ranges. The SDM then
proceeds with resistance measurement test. Passenger
low terminal 11 is grounded through a current sink.
The current source is connected to driver high terminal
10 to allow a known amount of the current flow. By
monitoring the voltage difference between passenger
high and passenger low, the SDM calculates the
combined resistance of the passenger inflator module,
the harness wiring, and connector terminal contacts.
DTC 18 Will Set When
DTC 18 will set when the resistance of the passenger
airbag deployment loop is above specified value (4.5
± 0.5 Ω).
DIAGNOSTIC TROUBLE CODE (DTC) 18
PASSENGER DEPLOYMENT LOOP RESISTANCE HIGH
The test is run once each ignition cycle during the
resistance measurement test when the ignition voltage
is above a specified value.
Action Taken
The SDM will turn on the airbag indicator (blink mode
2) and set DTC 18. And passenger airbag deployment
loop shutdown.
DTC 18 Will Clear When
The ignition switch is turned OFF or the scan tool
CLEAR CODES command is received.
Diagnostic Aids
All intermittent condition is likely to be the caused by
a poor connection from the passenger airbag to the
SDM terminal 11 or 12. The test for this DTC is run
only while the airbag indicator is performing the start-
up test.When a scan tool CLEAR CODES command is
issued and the malfunction is still present, the DTC
will not reappear until next ignition cycle.
KAA8B100
DTC 18 - Passenger Deployment Loop Resistance High
Caution: The sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 0.15 seconds after the ignition
is OFF and the fuse has been removed. If the airbags
or pretensioners are not disconnected, do not begin
service until one minute has passed after
disconnecting power to the SDM. Otherwise, injury
could result.Caution: During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power the supplemental restraints system
(SRS) when the SDM is not rigidly attached to the
vehicle. Also SDM mounting nuts must be carefully
tightened to ensure proper operation of the SRS.
The SDM could be activated if it is powered when it
is not rigidly attached to the vehicle, resulting in
unexpected deployment and possible injury.

SSANGYONG MY2002
8B-40 SUPPLEMENTAL RESTRAINTS SYSTEM
Circuit Description
When the ignition switch is turned to ON, the sensing
and diagnostic module (SDM) will perform tests to
diagnose critical malfunctions within SDM itself. Upon
passing these tests ignition and deployment loop
voltages are measured to ensure that they are within
their respective normal voltage ranges. The SDM then
proceeds with resistance measurement test. Driver seat
belt pretensioner low terminal 7 is grounded through a
current sink. The current source is connected to driver
seat belt pretensioner high terminal 6 to allow a known
amount of the current flow. By monitoring the voltage
difference between driver seat belt pretensioner high
and driver seat belt pretensioner low, the SDM
calculates the combined resistance of the driver seat
belt pretensioner inflator module, the harness wiring,
and connector terminal contacts.
DTC 19 Will Set When
DTC 19 will set when the resistance of driver seat belt
pretensioner deployment loop is above specified value
DIAGNOSTIC TROUBLE CODE (DTC) 19
DRIVER SEAT BELT PRETENSIONER DEPLOYMENT LOOP
RESISTANCE HIGH
(4.5 ± 0.5 Ω). The test is run once each ignition cycle
during the resistance measurement test when the
ignition voltage is above a specified value.
Action Taken
The SDM will turn on the airbag indicator (blink mode
4) and set DTC 19. And driver seat belt pretensioner
deployment loop shutdown.
DTC19 Will Clear When
The ignition switch is turned OFF or the scan tool
CLEAR CODES command is received.
Diagnostic Aids
All intermittent condition is likely to be the caused by
a poor connection from the driver seat belt pretensioner
to the SDM terminal 6 or 7. The test for this DTCis run
only while the airbag indicator is performing the start-
up test. When a scan tool CLEAR CODES command
is issued and the malfunction is still present, the DTC
will not reappear until next ignition cycle.
KAA8B120
DTC 19 - Driver Seat Belt Pretensioner Deployment Loop Resistance High
Caution: The sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 0.15 seconds after the ignition
is OFF and the fuse has been removed. If the airbags
or pretensioners are not disconnected, do not begin
service until one minute has passed after
disconnecting power to the SDM. Otherwise, injury
could result.Caution: During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power the supplemental restraints system
(SRS) when the SDM is not rigidly attached to the
vehicle. Also SDM mounting nuts must be carefully
tightened to ensure proper operation of the SRS.
The SDM could be activated if it is powered when it
is not rigidly attached to the vehicle, resulting in
unexpected deployment and possible injury.

SSANGYONG MY2002
8B-42 SUPPLEMENTAL RESTRAINTS SYSTEM
Circuit Description
When the ignition switch is turned to ON, the sensing
and diagnostic module (SDM) will perform tests to
diagnose critical malfunctions within SDM itself. Upon
passing these tests ignition and deployment loop
voltages are measured to ensure that they are within
their respective normal voltage ranges. The SDM then
proceeds with resistance measurement test. Passenger
seat belt pretensioner low terminal 4 is grounded
through a current sink. The current source is connected
to passenger seat belt pretensioner high terminal 3 to
allow a known amount of the current flow. By monitoring
the voltage difference between passenger seat belt
pretensioner high and passenger seat belt pretensioner
low, the SDM calculates the combined resistance of
the passenger seat belt pretensioner inflator module,
the harness wiring, and connector terminal contacts.
DTC 20 Will Set When
DTC 20 will set when the resistance of passenger seat
belt pretensioner deployment loop is above specified
DIAGNOSTIC TROUBLE CODE (DTC) 20
PASSENGER SEAT BELT PRETENSIONER DEPLOYMENT LOOP
RESISTANCE HIGH
value (4.5 ± 0.5 Ω). The test is run once each ignition
cycle during the resistance measurement test when
the ignition voltage is above a specified value.
Action Taken
The SDM will turn on the airbag indicator (blink mode
4) and set DTC 20. And passenger seat belt
pretensioner deployment loop shutdown.
DTC 20 Will Clear When
The ignition switch is turned OFF or the scan tool
CLEAR CODES command is received.
Diagnostic Aids
All intermittent condition is likely to be the caused by
a poor connection from the passenger seat belt
pretensioner to the SDM terminal 3 or 4. The test for
this DTC is run only while the airbag indicator is
performing the start-up test. When a scan tool CLEAR
CODES command is issued and the malfunction is
still present, the DTC will not reappear until next ignition
cycle.
KAA8B120
DTC 20 - Passenger Seat Belt Pretensioner Deployment Loop Resistance High
Caution: The sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 0.15 seconds after the ignition
is OFF and the fuse has been removed. If the airbags
or pretensioners are not disconnected, do not begin
service until one minute has passed after
disconnecting power to the SDM. Otherwise, injury
could result.Caution: During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power the supplemental restraints system
(SRS) when the SDM is not rigidly attached to the
vehicle. Also SDM mounting nuts must be carefully
tightened to ensure proper operation of the SRS.
The SDM could be activated if it is powered when it
is not rigidly attached to the vehicle, resulting in
unexpected deployment and possible injury.

SSANGYONG MY2002
8B-44 SUPPLEMENTAL RESTRAINTS SYSTEM
Circuit Description
When the ignition switch is turned to ON, the sensing
and diagnostic module (SDM) will perform tests to
diagnose critical malfunctions within SDM itself. Upon
passing these tests ignition and deployment loop
voltages are measured to ensure that they are within
their respective normal voltage ranges. The SDM then
proceeds with resistance measurement test. Driver low
terminal 14 is grounded through a current sink. The
current source is connected to driver high terminal 13
to allow a known amount of the current flow. By
monitoring the voltage difference between drive high
and driver low, the SDM calculates the combined
resistance of the driver inflator module, the clock
spring, the harness wiring, and connector terminal
contacts.
DTC 21 Will Set When
DTC 21 will set when the resistance of the driver airbag
deployment loop is below a specified value (1.4 ± 0.5 Ω).
DIAGNOSTIC TROUBLE CODE (DTC) 21
DRIVER AIRBAG DEPLOYMENT LOOP RESISTANCE LOW
The test is run once each ignition cycle during the
resistance measurement test when the ignition voltage
is above a specified value.
Action Taken
The SDM will turn on the airbag indicator (blink mode
1) and set DTC 21. And driver airbag deployment loop
shutdown.
DTC 21 Will Clear When
The ignition switch is turned OFF or the scan tool
CLEAR CODES command is received.
Diagnostic Aids
All intermittent condition is likely to be the caused by
a poor connection from the driver airbag to the clock
spring or SDM terminal 13 or 14. The test for this DTC
is run only while the airbag indicator is performing the
start-up test. When a scan tool CLEAR CODES
command is issued and the malfunction is still present,
the DTC will not reappear until next ignition cycle.
KAA8B100
DTC 21 - Driver Airbag Deployment Loop Resistance Low
Caution: The sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 0.15 seconds after the ignition
is OFF and the fuse has been removed. If the airbags
or pretensioners are not disconnected, do not begin
service until one minute has passed after
disconnecting power to the SDM. Otherwise, injury
could result.Caution: During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power the supplemental restraints system
(SRS) when the SDM is not rigidly attached to the
vehicle. Also SDM mounting nuts must be carefully
tightened to ensure proper operation of the SRS.
The SDM could be activated if it is powered when it
is not rigidly attached to the vehicle, resulting in
unexpected deployment and possible injury.