1997 SSANGYONG KORANDO Service Repair Manual

REAR AXLE 3D-11
SSANGYONG MY2002










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AXLE SHAFT ASSEMBLY
(WITH DRUM BRAKE)
Removal
1. Release the parking brake.
2. Remove the tire.
KAA3D160
KAA3D170
KAA3D180
KAA3D190
3. Remove the brake drum.
Notice: Insert the bolt into the service hole, while
tightening the both side bolts uniformly, remove
the brake drum.
4. Remove the fixing pin of parking brake.
5. After detaching the cover of parking brake,
disconnect the cable.
6. After pulling out the two plastic plug of axle shaft
flange, remove the fixing nuts of inner bracket.

SSANGYONG MY2002
3D-12 REAR AXLE










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7. Remove the axle shaft.
KAA3D200
KAA3D210
KAA3D230
KAA3D220
Tightening Torque50 - 65 Nm
(37 - 48 lb-ft)
Installation
1. Check the rear axle shaft.
2. Insert the rear axle shaft into the axle housing and
tighten the fixing nuts of axle shaft flange.
Installation Notice
3. Connect the brake cable and install the brake
drum.
4. Install the tire and test the braking force.

REAR AXLE 3D-13
SSANGYONG MY2002
REAR AXLE HOUSING
Removal
1. Remove the tire.
2. Remove the connecting rod of LCRV assembly &
fixing nut of axle housing bracket.
KAA3D240
KAA3A250
KAA3D260
KAA3D270
3. Disconnect the brake oil hose & oil line (pipe)
Brake pipe nut.
Brake pipe mounting clip
3-way connector
Brake pipe assembly
4. Detach the air breather.
5. Remove the propeller shaft from rear axle input
shaft.
Notice: Do alignment marks before removing.

SSANGYONG MY2002
3D-14 REAR AXLE
KAA3D280
KAA3D300
KAA3D290
6. Pull out the fixing pin of parking brake.
7. After removing the parking brake lever, pull out
the cable.
KAA3D310
8. Remove the lower arm mounting nuts and remove
the lower arm from the axle housing.
9. Detach the lower mounting of shock absorber from
the axle housing.
10. Remove the upper arm mounting nuts and remove
the upper arm from the axle housing.

REAR AXLE 3D-15
SSANGYONG MY2002
11. Remove the stabilizer bar.
KAA3D320
KAA3D330
KAA3A350
KAA3A340
12. Remove the lateral rod mounting nut and detach
the lateral rod from the axle housing.
13. Lowering the axle slowly, remove the coil spring
& spring seat.
14. Lower the axle housing by using the safety jack.
Installation
1. Placing the rear axle housing on the assembly
position, install both coil springs.

SSANGYONG MY2002
3D-16 REAR AXLE
KAA3D360
KAA3D370
KAA3D390
KAA3D380
2. Install the lateral rod in axle hosing.
Notice: Do not tighten the nuts completely.
Installation Notice
3. Install the shock absorber in axle housing.
Installation Notice
Tightening Torque30 - 45 Nm
(22 - 33 lb-ft)
Tightening Torque150 - 180 Nm
Tightening Torque70 - 80 Nm
(52 - 59 lb-ft) 4. Install the stabilizer bar and upper/lower arm in
axle housing
Installation Notice
5. Install the propeller shaft of rear axle side and
tighten above the fixing bolts/nuts.
Installation Notice
6. Install the brake cable, air bleeder hose, oil pipe,
LCRV unit in rear axle assembly with assembled
completely.
Installation Notice
7. Bleeding the air in brake, install the tire.30 - 45 Nm
(22 - 33 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
12 - 23 Nm
(9 - 17 lb-ft)
6 - 8 Nm
(53 - 71 lb-in)
15 - 19 Nm
(11 - 14 lb-ft)LCRV Mounting Bolt
Air Breather Hose Bolt
Brake Oil Pipe (M10)

REAR AXLE 3D-17
SSANGYONG MY2002










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2. Measure the run-out of shaft.
KAA3D400
KAA3D410
KAA3D430
Inspection
1. Check the shaft spline for the wear and damage.
KAA3D420
Specified value Within 1.0 mm
3. Measure the run-out of shaft flange.
Specified value Within 0.13 mm
4. Install the axle shaft and measure the clearance
of shaft direction.
Specified value Within 0.38 mm

SSANGYONG MY2002
3D-18 REAR AXLE
UNIT REPAIR
AXLE ASSEMBLY
KAA3D440