Page 139 of 255
UPPER FRONT STRUCTURE
Wheel arch
42F
13010R2
CAA11538R8
O
5
11
CAS13028R2
P
9
6 7
42-23
Page 140 of 255

UPPER FRONT STRUCTURE
Plenum chamber
42G
PRB4214
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch for a frontal impact,
- cowl side panel for a side impact.
This operation may be carried out partially (see
diagram and method below).
The Parts Department only provides chambers of
the (1) "air conditioning" type, as a result, the
closure panel must also be ordered (2).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Plenum chamber
Part assembled with :
- bonnet lock mounting,
- windscreen wiper motor mounting.
2 Partition closure panel.
JOINTS WITH :
Wheel arch
Injection unit and impact sensor mounting (left
hand side)
Bulkhead
Pillar lining (cowl side panel)
Windscreen aperture lower cross member
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Shock absorber cup height adjuster 1
3Shock absorber cup 2
4Injection unit and impact sensor
mounting (left hand side) 2
5Bulkhead 1
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5
8Windscreen aperture lower cross
member 1.2
or
42-24
Page 144 of 255

UPPER FRONT STRUCTURE
Windscreen aperture lower cross member
42H
PRB4215
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch with the cowl side panel for a
frontal impact,
- the front pillar with lining for a side impact.
This operation may be carried out partially (see
diagram and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
The Parts Department supplies the windscreen
aperture lower cross member (1) without the stee-
ring column mounting (2), which must be ordered
separately.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Windscreen aperture cross member
Part assembled with :
- steering column mounting height adjus-
ter,
- lower reinforcement of windscreen aper-
ture cross member.
2 Steering mounting
Part only.
JOINTS WITH :
Bulkhead
Windscreen aperture lower cross member
Windscreen aperture lower cross member
reinforcement
Steering column mounting height adjuster
Steering column mounting
Cowl side panel (pillar lining)
Windscreen wiper mounting
PARTS CONCERNED (thickness in mm) :
1Bulkhead 1
2Windscreen aperture lower cross
member 1.2
3Windscreen aperture lower cross
member reinforcement 1.2
4Steering column mounting height
adjuster 1.5
5Steering column mounting 2
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5or
42-28
Page 150 of 255

UPPER FRONT STRUCTURE
Bulkhead
42J
PRB4217
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
1 - for a frontal impact :
- the wheel arch with the cowl side panel,
- the plenum chamber ,
2 - for a side impact:
- the front pillar with lining,
- the windscreen aperture lower cross mem-
ber,
- the plenum chamber .
This part may be partially replaced (see diagram
and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- windscreen wiper mounting,
- windscreen wiper mounting reinforcement.
JOINTS WITH :
Floor
Windscreen wiper mounting
Windscreen wiper motor mounting
Windscreen pillar
Windscreen pillar lining
Front side cross member
PARTS CONCERNED (thickness in mm) :
1Bulkhead 0.7
2Floor 0.8
3Windscreen wiper motor mounting 1.5
4Windscreen pillar 1
5Windscreen pillar lining 1
6Rear side member, front section 2.5
7Front side cross member 1
8Front pillar 0.8
or
42-34
Page 198 of 255

UPPER REAR STRUCTURE
Side panel lining
44C
PRB4415
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel or a side panel for a
rear side impact.
It also requires replacement of the centre pillar
reinforcement, the door pillar will need to be or-
dered separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
This part is replaced in three ways (see cuts on the
diagram below) :
1 - complete
2 - partial by cut A-A
3 - partial by cut B.B for glazed version
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with welded nuts.
JOINTS WITH :
Door pillar upper reinforcement or centre pillar
reinforcement
Roof stretcher lining
Lights mounting side panel rain channel
Sill panel closure panel
Sill panel closure panel, rear section
Rear wheel arch
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear wing panel lining 0.7
2Stretcher lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Sill panel closure panel 1.5
7Sill panel closure panel, rear section 1.5
8Door pillar upper reinforcement 1.2
9Door pillar lower reinforcement 1.2
10Inertia reel mounting reinforcement 1.5
11Inner wheel arch 1
12Seat mounting reinforcement 1.5
13Rear end cross member 1.2
44-17
Page 211 of 255
UPPER REAR STRUCTURE
Rear inner wheel arch
44E
PRB4417
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel with lining and rain
channel for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with bumper reinforcement.
JOINTS WITH:
Rear floor
Rear side member
PARTS CONCERNED (thickness in mm):
1Rear inner wheel arch 1
2Bumper 1.5
3Bumper reinforcement 1.5
4Sill panel rear closure panel 1.5
5Rear shock absorber mounting
reinforcement 1.5
6Floor 0.8
44-30
Page 212 of 255
UPPER REAR STRUCTURE
Rear inner wheel arch
44E
13471R
CAA11538-1R3
A
1
7
CAE11546-3R7
B
3
2 1
CAF11547-3R4
C3
7 2
CAN11690-2R6
D
17 5
44-31
Page 213 of 255
UPPER REAR STRUCTURE
Rear inner wheel arch
44E
CAA11537-1R7
E
1
2
CAP11696-2R7
F
1
5
4
44-32