54-2
MULTI-METER 35. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 35. . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 36. . . . . . . . . . . . . . . . .
Voltmeter Simple Test 36. . . . . . . . . . . . . . . . . . . .
MULTI-METER 37. . . . . . . . . . . . . . . . . . . . . . . . . .
OUTSIDE THERMO SENSOR 38. . . . . . .
SERVICE SPECIFICATIONS 38. . . . . . . . . . . . .
OUTSIDE THERMO SENSOR 38. . . . . . . . . . . .
HEADLAMP* 39. . . . . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS 39. . . . . . . . . . . . .
SPECIAL TOOLS 39. . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 40. . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 46. . . . . . . . . . . . . . . . .
Headlamp Aiming 46. . . . . . . . . . . . . . . . . . . . . . . .
Intensity Measurement 47. . . . . . . . . . . . . . . . . . . .
Bulb Replacement 47. . . . . . . . . . . . . . . . . . . . . . . .
HEADLAMP 48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT COMBINATION LAMP* 51. . . . . .
SIDE TURN-SIGNAL LAMP* 52. . . . . . . .
REAR COMBINATION LAMP* 53. . . . . . .
REAR FOG LAMP 54. . . . . . . . . . . . . . . . . .
SPECIAL TOOL 54. . . . . . . . . . . . . . . . . . . . . . . .
REAR FOG LAMP 54. . . . . . . . . . . . . . . . . . . . . .
RHEOSTAT 56. . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL 56. . . . . . . . . . . . . . . . . . . . . . . .
RHEOSTAT 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAZARD WARNING LAMP SWITCH
57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL 57. . . . . . . . . . . . . . . . . . . . . . . .
HAZARD WARNING LAMP SWITCH 57. . . . .
HORN 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGARETTE LIGHTER 59. . . . . . . . . . . . . .
CLOCK 60. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL 60. . . . . . . . . . . . . . . . . . . . . . . .
CLOCK 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO AND TAPE PLAYER 61. . . . . . . .
SPECIAL TOOL 61. . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 61. . . . . . . . . . . . . . . . . . .
Quick-reference Troubleshooting Chart 61. . . . .
Chart 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio and Tape Player with
Anti-theft System 77. . . . . . . . . . . . . . . . . . . . . . . . .
RADIO AND TAPE PLAYER 80. . . . . . . . . . . . .
SPEAKER 81. . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA 82. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL 82. . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTINUED ON NEXT PAGE
54-3
REAR WINDOW DEFOGGER 83. . . . . . .
SPECIAL TOOL 83. . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 83. . . . . . . . . . . . . . . . .
Printed-heater Line Check 83. . . . . . . . . . . . . . . .
REAR WINDOW DEFOGGER SWITCH 84. . .
RADIATOR FAN MOTOR
Refer to GROUP 14 . . . . . . . . . . . . . . . . . . .
INTERCOOLER (INTERCOOLER FAN
MOTOR) Refer to GROUP 15. . . . . . . . . .
REAR DIFFERENTIAL LOCK
Refer to GROUP 27 . . . . . . . . . . . . . . . . . . .
SERVICE BRAKES (ABS)
Refer to GROUP 35B, 35C . . . . . . . . . . . .
DOOR GLASS AND REGULATOR
(POWER WINDOWS)
Refer to GROUP 42 . . . . . . . . . . . . . . . . . . . DOOR HANDLE AND LATCH (DOOR
LOCKING) Refer to GROUP 42. . . . . . . .
WINDSHIELD WIPER AND WASHER
Refer to GROUP 51 . . . . . . . . . . . . . . . . . . .
HEADLAMP WASHER
Refer to GROUP 51 . . . . . . . . . . . . . . . . . . .
DOOR MIRROR (ELECTRONIC
CONTROLLED DOOR MIRROR)
Refer to GROUP 51 . . . . . . . . . . . . . . . . . . .
FRONT SEAT (HEATED SEAT)
Refer to GROUP 52A . . . . . . . . . . . . . . . . .
SRS AIR BAG
Refer to GROUP 52B . . . . . . . . . . . . . . . . .
HEATER Refer to GROUP 55. . . . . . . . . .
AIR CONDITIONER
Refer to GROUP 55 . . . . . . . . . . . . . . . . . . .
CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-8
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Communication with MUT-II is impossible.
(Communication with all systems is impossible.)
Probable cause
The cause is probably a defective power supply system (including earth) for the
diagnosis line.Malfunction of connector
Malfunction of harness wire
Refer to GROUP 13A ± Troubleshoot-
ing.
Inspection Procedure 2
Communication with MUT-II is impossible. (Communica-
tion with the one-shot pulse input signal only is
impossible.)
Probable cause
The cause is probably a defective one-shot pulse input circuit system of the diagnosis
line.Malfunction of connector
Malfunction of harness wire
Malfunction of ETACS-ECU
Check the harness wire between the
diagnosis connector and junction block.OKCheck the following connectors:
C-35, C-90NG
Repair
OK
Check trouble symptoms.NGReplace the ETACS-ECU.
NG
Repair
Inspection Procedure 3
Even if the driver's side door is opened, the key hole
illumination lamp does not illuminate.
Probable cause
The cause is probably a defective key hole illumination lamp circuit system or a defective
driver's side door switch input circuit system.Malfunction of driver's side door switch
Malfunction of key hole illumination lamp
Malfunction of harness or connector
Malfunction of ETACS-ECU
Driver's side door switch input circuit
system check (Refer to Inspection Pro-
cedure 5 on P.54-9.)
OK
Key hole illumination lamp check
(Refer to P.54-22.)NG
Replace
OK
Disconnect the key reminder switch
connector C-72 and measure at the har-
ness side.
Voltage between the terminal No.1
and body earth
OK:System voltageOKCheck the following connectors:
C-72, C-86, C-91NG
Repair
OK
Check trouble symptom.
NGNG
Check the following connectors:
C-72, C-79NG
Repair
OK
Check trouble symptom.
NG
Check the harness between the key re-
minder switch and junction block, and
repair if necessary.
Check the harness between the key re-
minder switch and junction block, and
repair if necessary.OKReplace the ETACS-ECU.
NG
Repair
CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-9
Inspection Procedure 4
Key hole illumination lamp remains illuminated.
Probable cause
The cause is probably a short harness or a defective ETACS-ECU.Malfunction of harness
Malfunction of ETACS-ECU
When the connector C-86 of the junction block is disconnected,
does the lamp switch off?NoCheck the harness between the key reminder switch and junction
block, and repair if necessary.
Ye s
Replace the ETACS-ECU.
Inspection Procedure 5
Driver's side door switch input circuit system check
Door switch check (Refer to GROUP
42 ± Door Assembly.)NG
Replace
OK
Door switch earth checkNG
Repair
OK
Disconnect the door switch connector
D-17 and measure at the harness side.
Voltage between the terminal No.2
and body earth
OK:5 VNGCheck the following connectors:
C-87, D-17, D-21NG
Repair
OK
Replace the ETACS-ECU.
OK
Check trouble symptom.NGCheck the harness between the door
switch and junction block, and repair
if necessary.
CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-17
Inspection Procedure 5
Malfunction of the immobilizer-ECU power source and earth circuit
Measure at the immobilizer-ECU con-
nector C-36.
Disconnect the connector and
measure at the harness side.
Ignition switch: ON
1. Voltage between 1 and body earth,
2 and body earth
earth.
OK:System voltage
2. Continuity between 8 and body earth
and between 16 and body earth.
OK:Continuity(1) NGCheck the following connectors:
C-19, C-36, C-87, C-83
C-36, C-87, C-83NG
Repair
OK
Check trouble symptom.NG
Check the harness between the immobi-
lizer-ECU and engine control relay, and
repair if necessary.
Check the harness between the immobi-
lizer-ECU and junction block, and repair
if necessary.
(2) NG
Check the following connector:
C-36NG
Repair
OK
Check trouble symptom.NGCheck the harness between the immobi-
lizer-ECU and body earth and repair if
necessary.
Inspection Procedure 6
Malfunction of the fuel cut valve controller power source and earth circuit
OK
Check trouble symptom.NGCheck the harness between the fuel cut
valve controller and junction block, and
repair if necessary.
(2) NGCheck the following connector:
A-90NG
Repair
OK
Check trouble symptom.NGCheck the harness between the fuel cut
valve controller and earth, and repair
if necessary.
Measure at the fuel cut valve controller
connector A-90.
Disconnect the connector and
measure at the harness side.
Ignition switch: ON
1. Voltage between 2 and body earth.
OK:System voltage
2. Continuity between 3 and body
earth.
OK:Continuity(1) NGCheck the following connectors:
A-90, C-19, C-87NG
Repair
CHASSIS ELECTRICAL ± Combination Meters54-25
COMBINATION METERS54300030116
SERVICE SPECIFICATIONS
ItemsStandard value
Speedometer indication error km/h (mph)40 (20)40 ± 48 (20 ± 25)
80 (40)80 ± 92 (40 ± 47)
120 (60)120 ± 136 (60 ± 69)
160 (80)160 ± 180 (80 ± 91)
± (100)± (100 ± 114)
Tachometer indication error r/minPetrol-powered vehicles700+100
3,000+150
5,000+250
6,000+300
Diesel-powered vehicles700+100
3,000+150
4,750+160
5,000+250
Fuel gauge unit resistance WFloat point F1 ± 5
Float point E103 ± 117
Fuel gauge unit float height mmA (Float point F)214.1
B (Float point E)251.2
Fuel gauge resistance WPower supply and earth192
Power supply and fuel gauge107
Fuel gauge and earth85
Engine coolant temperature gauge
resistanceW
Power supply and earth191
resistance WPower supply and engine coolant temperature gauge103
Engine coolant temperature gauge and earth88
Engine coolant temperature gauge unit resistance (at 70 C) W104 + 13.5
SEALANT54300050075
ItemsSpecified sealantRemark
Engine coolant temperature gauge
unit threaded portion3M Adhesive nut locking No. 4171 or
equivalentDrying sealant
CHASSIS ELECTRICAL ± Headlamp54-41
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Communication with MUT-II is impossible.
(Communication with all systems is impossible.)
Probable cause
The cause is probably a defective power supply system (including earth) for the
diagnosis line.Malfunction of connector
Malfunction of harness wire
Refer to GROUP 13A ± Troubleshoot-
ing.
Inspection Procedure 2
Communication with MUT-II is impossible. (Communica-
tion with the one-shot pulse input signal only is
impossible.)
Probable cause
The cause is probably a defective one-shot pulse input circuit system of the diagnosis
line.Malfunction of connector
Malfunction of harness wire
Malfunction of ETACS-ECU
Check the harness wire between the
diagnosis connector and ETACS-ECU.OKCheck the following connectors:
C-35, C-90NG
Repair
NG
RepairOK
Check trouble symptom.NGReplace the ETACS-ECU.
Inspection Procedure 3
The ignition switch is turned to the OFF position and the
driver's side door is opened while the tail lamps or
headlamps are operating, but the light reminder warning
buzzer does not sound.
Probable cause
The cause is probably a defective lighting switch input circuit system or a defective
driver's side door switch input circuit system.Malfunction of driver's side door switch
Malfunction of harness or connector
Malfunction of buzzer-ECU or ETACS-ECU
Driver's side door switch input circuit
system check
(Refer to Inspection Procedure 4.)
OK
Check the following connectors:
A-55X, C-81, C-91NG
Repair
OK
Check trouble symptom.NGCheck the harness wire between the
junction block and tail lamp relay.OKReplace the buzzer-ECU or ETACS-
ECU.
NG
Repair
CHASSIS ELECTRICAL ± Headlamp54-42
Inspection Procedure 4
Driver's side door switch input circuit system check
Door switch continuity check (Refer to
GROUP 42 ± Door Assembly.)NG
Replace
OK
Door switch earth checkNG
Repair
OK
Disconnect the door switch connector
D-17 and measure at the harness side.
Voltage between the terminal No.
2 and body earth
OK:5 VNGCheck the following connectors:
C-87, C-91, D-17, D-21NG
Repair
OK
Check trouble symptom.NGCheck the harness wire between the
door switch and junction block, and re-
pair if necessary.OK
Check trouble symptom.
NG
Replace the buzzer-ECU or ETACS-
ECU.