ABS <2WD> ± Troubleshooting35B-16
Inspection Procedure 3
When ignition key is turned to ºONº (engine stopped),
ABS warning lamp does not illuminate.
Probable cause
When current flows in the ABS-ECU, the valve relay turns from off to on, off and
back to on again as the initial check. So the ABS warning lamp will illuminate twice
when the valve relay is off even if there is a problem with the circuit between the
ABS warning lamp and the ABS-ECU.
Therefore, if the lamp does not illuminate, the cause may be: an open circuit in the
lamp power supply circuit, a blown lamp bulb, an open circuit in both the circuit between
the ABS warning lamp and the ABS-ECU and in the circuit between the ABS warning
lamp and the valve relay.Blown fuse
Burnt out ABS warning lamp bulb
Malfunction of wiring harness or connector
OK
Check trouble symptoms.NGReplace the combination meter. NG
Repair
OK
Check the following connectors.
C-88, C-79, C-06, C-05 and C-02
OK
Check the harnesses between the valve
relay and connector C-02 and between
the ABS-ECU and connector C-02. Re-
pair if necessary.
OK
Measure at connector C-02:
Disconnect the connector and
measure at the male pin.
Ignition switch: ON
Does the ABS warning lamp
illuminate when terminal (3) is
earthed?
OK:IlluminatesNGCheck whether the ABS warning lamp
bulb is burnt out.NGReplace the ABS warning lamp bulb.
Fuse inspection, Multi-purpose fuse No.
11NGRefer to GROUP 00 ± Inspection Ser-
vice Points for a Blown Fuse.
Inspection Procedure 4
Even after the engine is started, the ABS warning lamp
remains illuminated.
Probable cause
The cause is probably a short-circuit in the ABS warning lamp illumination circuit.Malfunction of combination meter
Malfunction of ABS-ECU
Malfunction of wiring harness
NOTE
This trouble symptom is limited to cases where communication with the MUT-II is possible (ABS-ECU
power supply is normal) and the diagnosis code is a normal diagnosis code.
No
Check the harnesses between the combination meter and the ABS-
ECU and between the combination meter and the valve relay. Repair,
if necessary.
No
Disconnect ABS-ECU connector C-64.
Disconnect valve relay connector A-39.
Ignition switch: ON
Does the ABS warning lamp switch off?Ye sReplace the ABS-ECU.
Disconnect connector C-02 and turn the ignition switch to ON.
Does the ABS warning lamp remain illuminated?Ye sReplace the combination meter.
ABS <2WD> ± Troubleshooting35B-17
Inspection Procedure 5
When ignition key is turned to ºSTARTº, ABS warning
lamp does not illuminate.
Probable cause
Current does not flow in the ABS-ECU when the ignition switch is turned to START.
Current flows in the ABS warning lamp even when the ignition switch is turned to
START. Therefore, the valve relay, which current is supplied through the ABS-ECU,
turns off when the ignition switch is at START. However, the warning lamp circuit
of the valve relay must turn on in turn. So the cause must be a defective circuit
on valve relay side.Malfunction of wiring harness or connector
Malfunction of ABS-ECU
ABS valve relay check (Refer to
P.35B-28.)NGReplace the ABS valve relay.
OK
Disconnect valve relay connector
A-39.
Disconnect ABS-ECU connector
C-64.
Ignition switch: ON
Voltage between valve relay
harness-side connector terminal (3)
and body earth
OK:System voltageNGCheck the following connector and
diode.
C-02 and C-05NG
Repair
OK
Check trouble symptoms.NGCheck the harness between the com-
bination meter and valve relay, and re-
pair if necessary.
OK
Check the following connector.
A-39NG
Repair
OK
Check trouble symptoms.NGCheck the harness between the valve
relay and earth, and repair if necessary.
Inspection Procedure 6
The ABS warning lamp flashes twice after the ignition key
is turned to ºONº. The lamp illuminates when the ignition
key is turned to ºSTARTº, and when the key is returned to
ºONº, it flashes once.
Probable cause
The ABS-ECU causes the ABS warning lamp to illuminate during the initial check
(approx. 3 seconds). During the initial check, the valve relay turns from off to on,
off and back to on again. If there is an open circuit in the harness between the ABS-ECU
and the ABS warning lamp, the lamp will illuminate only when the valve relay is OFF
during valve relay test, etc.Malfunction of wiring harness or connector
Malfunction of ABS-ECU
Disconnect valve relay connector
A-39.
Disconnect ABS-ECU connector
C-64.
Ignition switch: ON
Voltage between ABS-ECU har-
ness-side connector terminal (50)
and body earth
OK:System voltageNGCheck the following connector.
C-02NG
Repair
OK
Check trouble symptom.NGCheck the harness between the com-
bination meter and the ABS-ECU, and
repair if necessary.
OK
Check the following connector.
C-64NG
Repair
OK
Check trouble symptom.NGReplace the ABS-ECU.
ABS <2WD> ± Troubleshooting35B-21
Connector
terminal No.SignalChecking requirementsNormal condition
43Idle-up solenoid valve (±)Ignition switch: ON (The motor is on approximately
1 second after engine is started.)2 V or less
46Ignition switchIgnition switch: ONSystem voltage
Ignition switch: START0 V
47Input from diagnosis indication
selection
Connect the MUT-II.0 V
selection
Do not connect the MUT-II.Approx. 12 V
48Input from valve relay monitorIgnition switch: ONSystem voltage
49Motor monitorIgnition switch: ON
Approximately 1 second after
Motor is on.System voltage
A roximately 1 second after
engine is startedMotor is off.0.5 V or less
50Output to ABS warning lampIgnition
switch: ON
The lamp is switched off.System voltage
switch: ON
The lamp is illuminated.0 ± 2 V
52Output to front-right hydraulic
unit solenoid valve (IN side)Ignition switch: ON (When solenoid valve is off
approximately 1 second after engine is started.)System voltage
35C-2
For the items below, refer to GROUP
35A.
SEALANTS
ON-VEHICLE SERVICE
Brake Pedal Check and Adjustment
Stop Lamp Switch Inspection
Brake Booster Operating Test
Check Valve Operation Check
Brake Booster Vacuum Switch Check
Load Sensing Spring Length Check and
Adjustment
Load Sensing Proportioning Valve Function
Test
Front Disc Brake Rotor Check
Brake Lining Thickness Check
Brake Drum Inside Diameter Check
Brake Lining and Brake Drum Connection
Check
BRAKE PEDAL
LOAD SENSING PROPORTIONING VALVE
REAR DRUM BRAKE
For the items below, refer to GROUP
35B.
ON-VEHICLE SERVICE
Bleeding
Disc Brake Pad Check and Replacement
Wheel Speed Sensor Output Voltage Check
Hydraulic Unit Check
Solenoid Valve Check
Motor Operation Check
Motor Relay and Valve Relay Continuity Check
Remedy for a Flat Battery
MASTER CYLINDER AND BRAKE
BOOSTER
HYDRAULIC UNIT
ABS-ECU
ABS <4WD> ± Troubleshooting35C-6
INSPECTION CHART FOR DIAGNOSIS CODES35201130163
Inspect according to the inspection chart that is appropriate for the malfunction code.
Diagnosis
code No.Inspection itemDiagnosis contentReference page
11Front right wheel speed sensorOpen or short circuitRefer to GROUP 35B ± Troubleshooting.
12Front left wheel speed sensor
13Rear right wheel speed sensor
14Rear left wheel speed sensor
15Wheel speed sensorAbnormal output signalRefer to GROUP 35B ± Troubleshooting.
16Power supply systemRefer to GROUP 35B ± Troubleshooting.
21Front right wheel speed sensorAbnormalRefer to GROUP 35B ± Troubleshooting.
22Front left wheel speed sensor
23Rear right wheel speed sensor
24Rear left wheel speed sensor
25Free wheel engage switch35C-7
264WD position detection switch35C-8
27Rear differential lock detection switch35C-9
32G-sensor system35C-10
33Stop lamp switch systemRefer to GROUP 35B ± Troubleshooting.
41Front right solenoid valveRefer to GROUP 35B ± Troubleshooting.
42Front left solenoid valve
43Rear solenoid valve
51Valve relayRefer to GROUP 35B ± Troubleshooting.
53Motor relay, motorRefer to GROUP 35B ± Troubleshooting.
63ABS-ECURefer to GROUP 35B ± ABS-ECU.
(Replace the ABS-ECU )
64
(Re lace the ABS-ECU.)
ABS <4WD> ± Troubleshooting35C-13
Connector
terminal
No.SignalChecking requirementsNormal condition
37Output to valve relayIgnition
switch: ONApproximately 1 second
after engine is started.
The relay is on.2 V or less
The system runs down.
The relay is off.System voltage
38Output to motor relayIgnition switch: ON
(Approximately 1 second
Motor is on2 V or less
(A roximately 1 second
after engine is started)Motor is offSystem voltage
39Idle-up solenoid valve (+)Ignition switch: ON (When motor is on
approximately 1 second after engine is
started)System voltage
41Output to front-right hydraulic
unit solenoid valve (OUT side)Ignition switch: ON (When solenoid valve
is off approximately 1 second after
engine is started)System voltage
43Idle-up solenoid valve (±)Ignition switch: ON (When motor is on
approximately 1 second after engine is
started)2 V or less
45Input from free wheel engage
switch
Ignition
switch: ON
Engage 2WDSystem voltage
switchswitch: ON
Engage 4WD1 V or less
46*1Ignition switchIgnition switch: ONSystem voltage
Ignition switch: START0 V
46*2Input from rear differential
lock detection switchIgnition
switch: ONRear differential lock
switch: ON0 V
Rear differential lock
switch: OFFSystem voltage
47Input from diagnosis
indication selection
Connect the MUT-II.0 V
indication selection
Do not connect the MUT-II.Approx. 12 V
48Input from valve relay monitorIgnition switch: ONSystem voltage
49Motor monitorIgnition switch: ON
(Approximately 1 second
Motor is onSystem voltage
(A roximately 1 second
after engine is started)Motor is off0.5 V or less
50Output to ABS warning lampIgnition
switch: ON
The lamp is switched offSystem voltage
switch: ON
The lamp illuminates0 ± 2 V
52Output to front-right hydraulic
unit solenoid valve (IN side)Ignition switch: ON (When solenoid valve
is off approximately 1 second after
engine is started)System voltage
NOTE
*1: Vehicles without rear differential lock
*2: Vehicles with rear differential lock
BODY ± Door42-21
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
The power windows cannot be operated by any of the
power window switches.
Probable cause
The cause may be a malfunction of the power window relay and of the power window
relay drive circuit.Malfunction of power window relay
Malfunction of wiring harness or connector
Power window relay continuity check.
(Refer to P.42-38.)NG
Replace
OK
Measure at the power window relay con-
nector C-78.
Disconnect the connector and
measure at the harness side.
Voltage between 3 and body earth
Voltage between 4 and body earth
OK:System voltageNGCheck the following connectors:
C-01, C-78, C-88, C-89NG
Repair
OK
Check trouble symptoms.
OK
Measure at the power window relay con-
nector C-78.
Disconnect the connector and
measure at the harness side.
Continuity between 2 and body earth
OK:ContinuityNGCheck the following connector:
C-78NG
Repair
OK
Check trouble symptoms.
OK
Check the following connectors:
C-17, C-39, C-78, D-04, D-16, D-22,
E-03, E-04, E-13, E-15OKCheck trouble symptoms.
NG
RepairNG
Check the harness wire between ignition
switch (IG2) and power window relay,
between fusible link No.4 and power win-
dow relay, and repair if necessary.
NG
Check the harness wire between power
window relay and the earth, and repair
if necessary.
NG
Check the harness wire between power
window relay and power window main
switch, between power window relay
and power window sub-switch, and re-
pair if necessary.
BODY ± Door42-24
Inspection Procedure 5
Passenger's side and rear power windows cannot be
operated by both the power window sub-switches and by
the power window main switch.
Probable cause
One of the following items can be defective:
Power supply circuit of the power window sub-switch
Earth circuit
Power window motor
Lock switch
Power window main switch
Power window sub-switchMalfunction of power window main switch
Malfunction of power window sub-switch
Malfunction of power window motor
Malfunction of wiring harness or connector
Power window motor (passenger's side)
check (Refer to P.42-38.)NG
Replace
OK
Measure at the power window sub-
switch connector E-13.
Disconnect the connector and
measure at the harness side.
Voltage between 1 and body earth
OK:System voltageNGCheck the following connectors:
C-17, E-13NG
Repair
OK
Check trouble symptoms.
OK
Measure at the power window sub-
switch connector E-13.
Voltage between 3 and body earth
(When main switch is at DOWN)
Voltage between 6 and body earth
(When main switch is at UP)
OK:System voltageNGCheck the following connectors:
C-17, E-13NG
Repair
OK
Check trouble symptoms.
NG
Check the harness wire between power
window sub-switch and the earth.NG
Repair
OK
Replace the power window sub-switch.
OK
Check the following connectors:
E-13, E-22NG
Repair
OK
Check trouble symptoms.
NG
Check the harness wire between power
window sub-switch and power window
motor (passenger's side).OKReplace the power window main switch.
NG
RepairNG
Check the harness wire between power
window relay and power window sub-
switch, and repair if necessary.