1997 MERCEDES-BENZ ML500 roof

AF77.20-P-2005A
Seal on sliding/pop-up roof gutter loosens
28.6.00

MODEL
163.113 /136 /154 /172 /174 with CODE (414a) Electric glas sliding/pop-up roof

Modification notes

15.11.00

Damage code added

Damage code
Cause
Remedy

The seal on the sliding/pop-up roof loosens

when the sliding/pop-up roof moves
1
Remove sliding/pop-up roof

AR77.20-P-1000GH

2
Remove seal (1) from gutter (2)

3
Apply MB special glue along retaining

lip of gutter (arrows)

*BR00.45-Z-1003-02A

4
Install seal (1)

Allow MB special glue to dry before
installing sliding/-pop-up roof.

5
Install sliding/pop-up roof

AR77.20-P-1000GH

6
Adjust sliding/pop-up roof

AR77.20-P-1100GH

P77.20-2162-06

1
Seal

2
Gutter

Arrows
Retaining lip

Repair products
Number

Designation
Order number

BR00.45-Z-1003-02A
MB special glue for gluing metal, leather, felt, rubber to each other and to sheet metal (340 g

brush can)
000 989 92 71

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.40-P-2000GHRemove/install seat belts for third row of seats
12.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (847) 3rd seat row

P91.40-0361-06

1
Screw

2
Seat belt guide bracket

3
Screw

4
Automatic belt retractor


Remove, Install

1
Remove rear roof frame paneling

AR68.30-P-4470GH

2
Remove paneling on C-pillar

AR68.30-P-4490GH

3
Unscrew bolt (1) at seat belt guide bracket (2)


*BA91.40-P-1002-01D

4
Unscrew bolt (3) at automatic belt retractor (4)


*BA91.40-P-1003-01D

5
Remove automatic belt retractor (4)

Installation:
Pay attention to the

automatic belt retractor lock.

6
Check seat belts for damage

e

AP91.40-P-9150GH

7
Install in the reverse order


Seat belts/belt tensioners

Number

Designation
Model 163 up to

08/99
Model 163 as of

09/99

BA91.40-P-1002-01D
Screw on rear upper belt guide fitting
Nm
3030

BA91.40-P-1003-01D
Screw to rear inertia reel
Nm
3030

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF77.20-P-0001GH
Sliding /pop-up roof, function
28.2.97

MODEL
163 with CODE (414a) Electric glass sliding/pop-up roof

P77.20-0381-06

1
Close sliding/pop-up roof (SR)

2
Open sliding roof

3
Close pop-up roof

4
Open pop-up roof

M12
Sliding/pop-up roof (SR)

S13/2
Switch (SR)
The sliding /pop-up roof is a combination of a sliding roof and pop-up

roof. It is controlled by the motor for the
sliding /pop-up roof drive

assembly (M12)
located on the sliding roof frame below the

overhead control panel.

Two types of control are possible:

D
Opening/closing sliding roof (sliding roof opens toward rear)

D
Opening/closing pop-up roof

The sliding and pop-up roof cannot be opened simultaneously.

Operation is controlled by the
sliding/pop-up roof switch (S13/2)
in

the overhead control module.

-----------------------------------------------------------------------------------------
The following functions can be controlled with the switch:

D
Closing
sliding /pop-up roof (1 or 3); the sliding roof or pop-up

roof is closed depending on which is open.

D
Opening
sliding roof (2); if the pop-up roof is open it is closed

previously.

D
Opening
pop-up roof (4); if the sliding roof is open it is closed

previously.

-----------------------------------------------------------------------------------------


Sliding/pop-up roof (SR), location of

components

GF77.20-P-0001-01GH

Closing sliding/pop-up roof (SR), function

GF77.20-P-2002GH

Opening pop-up roof, function

GF77.20-P-2003GH

Opening sliding roof, function

GF77.20-P-2004GH

Sliding/pop-up roof (SR) lock-up recognition,

function

GF77.20-P-3000GH

Sliding/pop-up roof (SR) position

measurement, function

GF77.20-P-3001GH

Synchronizing sliding/pop-up roof (SR),

function

GF77.20-P-3002GH

Desynchronizing sliding/pop-up roof (SR),

function

GF77.20-P-3003GH

Sliding/pop-up roof, location/purpose/
design/function

GF77.20-P-4100GH

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Fig. 1: Disconnecting Negative Battery Cable
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
BASIC PROGRAMMING
1. Code radio. See Coding radio .
2. Set time on instrument cluster. Pull out knob at lowe r right of speedometer. To adjust hour, turn to right.
To adjust minute, turn to left.
3. If necessary, set time at stationary heater timer. See owner's manual.
4. Start engine and run at idle. Turn steering wheel fr om one lock position to the other to activate steering
angle sensor. Center steering wheel. Ma lfunction indicator lamp should go out.
5. If equipped, normalize ti lting/sliding roof. Open sunroof and hold down switch. Sunroof moves to end
position and pulls back 1/4 turn and stops. If equipped with lemella slidin
g roof, close roof and keep

2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Starters - 163 Chassis
me
Saturday, October 02, 2010 3:19:47 PMPage 3 © 2006 Mitchell Repair Information Company, LLC.

GF77.20-P-3002GH
Synchronizing sliding /pop-up roof, function
19.2.97

MODEL
163 with CODE (414a) Electric glass sliding/pop-up roof

Synchronization
is necessary to match the counter status of the

position counter with the actual position of the sliding /pop-up roof in

the evaluation electronic module for the
sliding /pop-up roof (M12)
.

Synchronization is required when the
sliding /pop-up roof (M12)

has been disconnected from the power supply or a malfunction has

occurred during position measurement resulting in


desynchronization
.

In the desynchronized state the evaluation electronic module in the

sliding /pop-up roof (M12)
cannot recognize the position of the roof.

-----------------------------------------------------------------------------------------
In this case control is possible only to a limited extent; it is only

possible to open the pop-up roof for synchronization.

Synchronizing

When the
sliding /pop-up roof (M12)
is moved to the mechanical

end position "pop-up roof open" in the desynchronized state, the

evaluation electronic module recognizes that the motor is
locked up

and then performs
synchronization
; the position counter is set to "0"

and the sliding /pop-up roof can then be operated again without

limitations.

-----------------------------------------------------------------------------------------


Closing sliding /pop-up roof, function

GF77.20-P-2002GH


Desynchronizing sliding /pop-up roof, function

GF77.20-P-3003GH

Sliding/pop-up roof, location/purpose/
design/function

GF77.20-P-4100GH


Sliding /pop-up roof lock-up recognition,
function

GF77.20-P-3000GH

Sliding / pop-up roof position measurement,

function

GF77.20-P-3001GH

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

10
Remove edge guard for tilting/sliding roof

cutout

11
Release upper right B-pillar paneling

12
Remove covers at lower rear seat

Do NOT remove center cover for lower

40% seat. Do NOT reinstall curtain on 60%

front bench seat.

f

Remove and install cover on bottom of rear

seat

AR91.12-P-1100GH

13
Release side shade at the 60% bench

Fold shade upward so that the working

area is not obstructed.

14
Remove 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000


Install

15
Retrofit central interface module (1)

AZ82.60-P-0004-01A

16
Insert antenna cable for FM modulator (6) into

vehicle antenna cable (7)

17
Cover connector with self-adhesive foamed

material (8)

18
Plug remaining antenna cable of FM

modulator (9) into radio

19
Install radio (A2)

f

Remove/install radio

AR82.60-P-7502EA

20
Retrofit video monitor (2) and wiring harness

of video monitor (C)


With
glass version of electric sliding/tilting

roof, code 414a.

AZ82.60-P-0004-02A


Except
glass version of electric

sliding/tilting roof, code 414a.
AZ82.60-P-0004-02B

21
Secure upper right B-pillar paneling

Ensure that the lugs of the seat belt height

adjustment are located correctly in the recess

clearance of the paneling.

22
Install right front handle

23
Install right sun visor

f

Remove/install sun visor

AR68.60-P-5480GH

24
Install right front A-pillar cover

f

Remove/install paneling on A-pillar

AR68.30-P-4050GH

25
Re-secure upper area of rubber door seal

26
Route wiring harness of video/DVD player

(B), additional interface module (4) and wiring

harness of video monitor (C) later
Up to VIN A289564, X754619.

AZ82.60-P-0004-03A

As of VIN A289565, X754620.

AZ82.60-P-0004-03B

27
Retrofit auxiliary interface module (4) in

center console

Up to VIN A289564, X754619.

AZ82.60-P-0004-04A

As of VIN A289565, X754620.

AZ82.60-P-0004-04B

28
Install center console insulating mat

29
Install center console

f

Remove/install center console

AR68.20-P-2000GH

30.1
Plug in plug of additional interface module

and secure the wiring harness of the

additional interface module (10) to the clip

(11) together with the wiring harness of the

rear power windows in the center console

Up to VIN A289564, X754619.

30.2
Insert auxiliary interface module (13)

connector and route between center console

mount (14) and center console.

As of VIN A289565, X754620.

31.1
Secure auxiliary interface module plug in the

left rear corner of the ashtray housing using

self-adhesive foamed material (12)

Up to VIN A289564, X754619.

32
Open ashtray and cup holder and close to

check correct function

33
Attach side shade of the 60% bench

34.1
Retrofit video player (3)

AZ82.60-P-0004-05A


*BA91.12-P-1005-03A


*BA91.12-P-1008-03A

34.2
Retrofit DVD player

AZ82.60-P-0005-01GH

35
Install 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Fig. 47: Passenger"s Power Seat Circuit
POWER TOP/SUNROOF

2001 Mercedes-Benz ML320
2001 SYSTEM WIRING DIAGRAMS Mercedes-Benz - ML320
me
Saturday, October 02, 2010 3:28:00 PMPage 95 © 2006 Mitchell Repair Information Company, LLC.

Fig. 48: Double Panel Sunroof Circuit

2001 Mercedes-Benz ML320
2001 SYSTEM WIRING DIAGRAMS Mercedes-Benz - ML320
me
Saturday, October 02, 2010 3:28:00 PMPage 97 © 2006 Mitchell Repair Information Company, LLC.