1997 MERCEDES-BENZ ML430 wiring

REMOVE/INSTALL REAR CENTER CONSOLE SWITCH MODULE - AR68.20-P-2210GH
MODEL 163.113 /154 /174 #A as of 289565,163.113 #X as of 754620,163.128 /157 /175
Fig. 43: Identifying Rear Center Console Switch Module Components


Model 163.113 /154 /174 #A as of VIN 289565,
model 163.113 #X as of VIN 754620 model
163.128 /157 /175AR68.20-
P-2220GI
9Remove rear ashtray (6) AR68.20-
P-2230GH
10
Remove bolts (7) for center
console from top and bottom
section
6 bolts.
11
Remove top section (8) and
bottom section (9) from
center console

12
Remove interior wiring
harness (10) from center
console

13Assemble in reverse order

Remove/install
1Remove rear center console (1) AR68.20-P-
2020GI
2Remove retaining clamps RCP control module
(N72/2) from rear center console (1) Press retaining clamps
(2) toward inside.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 47 © 2006 Mitchell Repair Information Company, LLC.

REMOVE/INSTALL REAR ROOF FRAME PANELING - AR68.30-P-4470GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Fig. 67: Identifying Rear Roof Frame Paneling Components

20headliner (11)
21Unfasten headliner (11) from
Velcro strips (8) Installation: Only with electric sliding/ tilting
roof in glass version, Code (414a): align headliner at
sliding/tilting roof frame.

22Remove wiring harness (9)
from headliner (11)
23
Unclip screw frame for
headliner / overhead control
panel (10) from headliner

24Remove headliner (11)
through tailgate
25Install in the reverse order

Remove, Install
1.1Remove belt end fitting at bottom of
3rd seat row(1)Only with 3rd seat row, code 847.
*BA91.40-P-

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 66 © 2006 Mitchell Repair Information Company, LLC.

Fig. 75: Identifying Sun Visor Components
MAINTENANCE
CLEAN DOME (PREFABRICATED HEADLINER) FROM TEXTILE MATERIAL, FLOOR COVERINGS, REAR SHELF,
AND OTHER TEXTILES - AP68.00-P-1000-01A
all
Work procedure:
Remove dr
y contamination such as dust, ashes, etc. with dust extractor.* If this is not possible, e.g. deep-seated

Removal, installation
1Remove paneling on A-pillar (5) AR68.30-P-
4050GH
2Remove roof frame grab handles (3)
Open cover for grab handles, press both
clips together and push grab handles upward.
Pull out grab handles.

3Unclip sun visor mount (1) on roof
frame
4Unscrew screws (2) from sun visor
hinge on roof frame
5
Disconnect connector (E14/1x1,
E14/2x1) of sun visor from roof
wiring harness (4) Pull headliner down approx. 10 cm at
corner next to A-pillar.
Do not kink headliner.

6Remove sun visor (E14/1, E14/2)
7Install in opposite order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 74 © 2006 Mitchell Repair Information Company, LLC.

Fig. 80: Identifying Accessory Hook, Clamping Strap Mount And Pivot Handle - On Vehicles With
FMVSS201
MODIFY ROOF PANELING FOR INSTALLING HANDLE AND CLAMPING STRAP MOUNT - AN68.30-P-0001-02B
Model 163.113 /154 #A as of 289565, Model 163.113 #X as of 754620, Model 163.128/ 157/ 175 with code
(847), 3rd seat row
1. Remove accessory hook.
2. Position template (1) to roof paneling.
Fasten template with adhesive tape.
3. Mark points which must be cut out for installing pivot handle and clamping strap.
4. Remove template (1).
Fig. 81: Identifying Pivot Handle Template

5. Cut out cutouts for pivot handle and clamping strap mount.
Do not cut into window airbag or wiring harness.
6. Repeat on opposite side.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 81 © 2006 Mitchell Repair Information Company, LLC.

2.1
Detach automatic transmission from engine
Models 463.206/ 209/ 232/ 233/ 240/ 241

AR27.10-P-0500BD

Models 463.243/ 244/ 245/ 246/ 247/ 248/

249/ 250/ 254

AR27.10-P-0500GA

Model 230.475

AR27.10-P-0500R

Model 230.474

Model 220 without 4MATIC

AR27.10-P-0500I

Model 220 with 4MATIC

AR27.10-P-0500IW

Models 129, 170, 202, 208, 210

AR27.10-P-0500B

Model 203 without 4MATIC, 209 with Engine

112,113

AR27.10-P-0500P

Model 203 with 4MATIC

AR27.10-P-0500PW

Model 211.061/065/070

AR27.10-P-0500T

Model 163

AR27.10-P-0500GH
2.2
Detach manual transmission from engine
Models 129, 202, 210

AR26.10-P-0020A
Models 203, 209 with Engine 112
AR26.10-P-0020P

Model 211.061

AR26.10-P-0020T

Model 208 with transmission 716.662/622

AR26.10-P-0020E

Model 170,

Model 208 with transmission 716.663

AR26.10-P-0020D

3
Detach top part of oil pan
Models 463.206/ 209/ 232/ 233/ 240/ 241/

243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254

AR01.45-P-7500FG

Model 230.474/
AR01.45-P-7500R

Model 220 without 4MATIC

AR01.45-P-7500I

Model 220 with 4MATIC

AR01.45-P-7500IW

Model 210 with 4MATIC

AR01.45-P-7500FA

Model 210 without 4MATIC

AR01.45-P-7500F

Models 202, 208

AR01.45-P-7500FC

Model 203 without 4MATIC, 209 with Engine

112,113

AR01.45-P-7500PV

Model 203 with 4MATIC

AR01.45-P-7500PW

Models 211.061/065/070

AR01.45-P-7500TV

Model 170

AR01.45-P-7500SV

Model 163

AR01.45-P-7500FB

Model 129

AR01.45-P-7500FD

4
Take off cylinder head

Remove intake manifold with complete

wiring loom during this step.

Models 463.206/ 209/ 232/ 233/ 240/ 241/

243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254

AR01.30-P-5800GV

Engine 112 in model 129 and engine 113 in

models 129, 202, 208, 210

AR01.30-P-5800B

Engine 112 in models 170, 202, 208, 210,

220 and engine 113 in models 220,

230.474 /475

AR01.30-P-5800BA

Model 163

AR01.30-P-5800MV

Models 203, 209 with engine 112, 113

Models 211.061/065/070

AR01.30-P-5800PV

5
Remove oil pump

Push back chain tensioner for this step

and take off chain.

All except models 203, 209, 211.061/065/070,

220 without 4MATIC, 230.474 /475

AR18.10-P-6020B

Model 203 without 4MATIC, 209,

211.061/065/070

AR18.10-P-6020PV

Model 203 with 4MATIC, model 220 with

4MATIC

AR18.10-P-6020PW

Model 230.474/475

AR18.10-P-6020R

6
Remove conrod bearing cap (5)

For this step, mark conrod (4) and

connecting rod bearing cap (5) on one side

relative to each other.

7
Remove conrod (4) together with pistons (3)

by lifting up and out

If pistons have been used (3), the arrows

indicating the direction of the travel and the

markings on the pistons may no longer be

visible due to carbon deposits. For this

reason, remove the carbon deposits from the

pistons. If the arrows indicating direction of
travel on the pistons are no longer

recognizable, these must be re-marked.

8
Remove circlip (1) of piston pin (2)

Do not damage piston (3). Place a clean

cloth underneath.

9
Press out piston pin (2)


Installing

10
Assign piston (3) to cylinder bore

AR03.10-P-7021-02BV

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

AR20.40-P-5000M
Remove/install electric fan
24.8.99

ENGINE
612.963 in MODEL 163.113

P20.40-2015-06

Shown on Model 163.113 with

Engine 612.963

1
Clutch

2
Electrical lines circuit 30

3
Clips

4
Captive nuts

5
Bolts

M4/7
Electric suction fan engine and AC

with integrated control


Remove/Install


Danger!
Risk of injury
to
fingers being jammed or

squeezed
when removing and installing or

aligning hoods, doors, trunk lid/tailgate or

sliding roof.
When moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!
Risk of death.
Death may result if vehicle

slips or topples from the lifting platform.
Align vehicle between the columns of the

lifting platform and position the four support

plates
at the lifting platform support points

specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1
Place the vehicle on lifting platform

AR00.60-P-1000GH

2
Open engine hood and raise to vertical position

Have second person secure hood.

AR88.40-P-1000GI

3
Connect quiescent current retention device


*WH58.30-Z-1005-09A

4
Disconnect ground cable of battery

AR54.10-P-0003A

5
Detach coupling (1) at electrical connector of

fan

6
Disconnect electrical lines circuit 30 (2) at
electric fan

7
Unclip wiring harness from bracket

8
Remove front part of noise encapsulation

AR94.30-P-5400GH

9
Detach clamps (3) at bottom side of electric fan

10
Unscrew screws (5)

11
Remove captive nuts (4)

12
Unhinge electric suction fan engine and AC

with integrated control (M4/7) at top of

radiator and take out toward bottom


Installation:
Insert retaining lugs of

electric fan into the mounts at radiator.

13
Install in the reverse order

Commercially available tools

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1005-09A
CMP 12.2 quiescent current retention unit
Hans Zeheter

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AN68.30-P-0001-02B
Modify roof paneling for installing handle and

clamping strap mount
Model 163.113 /154 #A as of 289565,

Model 163.113 #X as of 754620,

Model 163.128/ 157/ 175

with code (847), 3rd seat row

P68.30-2527-10

1
Remove accessory hook.

2
Position template (1) to roof paneling.

Fasten template with adhesive tape.

3
Mark points which must be cut out for installing pivot handle and

clamping strap.

4
Remove template (1).

5
Cut out cutouts for pivot handle and clamping strap mount.

Do not cut into window airbag or wiring harness.

6
Repeat on opposite side. .

P68.30-2528-10

6
Install accessory hook (2), clamping strap mount (3) and handle

(4).

7
Repeat on opposite side. .

Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.29-P-0008GH
Remove/install seat adjustment control module
23.6.99

MODEL
163.113 /128,

163.136 /154 as of 1.9.99,

163.157,

163.172 as of 1.9.99,

163.175

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.174

P91.29-2108-06

1
Coupling for left front seat

adjustment switch or right front seat

adjustment switch

2
Coupling for interior wiring harness

3
Coupling for height adjustment

motor for rear front seat cushion

4
Coupling for horizontal adjustment

motor for front seat

5
Coupling for height adjustment

motor for front front seat cushion

6
Coupling for electrical line for seat

belt buckle of front seat

P91.29-2108-06

7
Coupling for front seat backrest

angle motor

8
Coupling for automatic child seat

recognition

9
Coupling for heated seats

10
Bracket

11
Retaining lugs

N32/1
Left front seat adjustment control

module with memory

N32/2
Right front seat adjustment control

module with memory


Remove/Install

1
Move front seat forwards and adjust rear front

seat cushion upwards

2
Disconnect connector from coupling for left

front seat adjustment switch or right front seat

adjustment switch (1) and from the coupling

for interior wiring harness (2) on the left front

seat adjustment control module with memory

(N32/1) or right front seat adjustment control

module with memory (N32/2)

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1